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Red Palm Oil Production Machine Automatic Crude Palm Oil Processing Machine Complete Palm Oil Machine Extraction Plant1
Agricultural Machinery, Oil Presser, Red Palm Oil Production, Crude Palm Oil Processing
Liaoyang Shenzhou Machinery Equipment Co., Ltd.
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Product Description Red Palm Oil Production Machine Automatic Crude Palm Oil Processing Machine Complete Palm Oil Machine Extraction PlantProcessing procedures of Palm fruit oil press machine line crude palm oil production line:Diesel Generator→ Steam Turbine→ Reception Station→ Palm Oil Plant Sterilizing Station→ Thresher→ Press Station→ Pressing station→Screen Filter→ Decanter Centrifuge→Vacuum Dryer→ Sewage TreatmentOur company is specialized in palm oil extraction machine, we can provide the palm oil extraction machine from 10 ton to 3000 tons per day capacity.Product ParamentersProject namecapacitysuitable for raw materialoilseeds pretreatment project10-5000T/Dsunflower seed, soybean, peanut, sesame, corn germ, tea seed, rapeseed, cottonseed, etcoilseeds extraction project30-5000T/Dpressed oil cake, soybean flakes, rice bran pallet, etc.crude oil refining project10-1000T/Dall kinds of vegetable oil, animal oil, etc.Palm oil mill 1T/H-90T/Hpalm fruit bunchPalm oil refining and fractionation project10-1000T/Drefined palm oilOilseeds protein, phospholipids50-500t/dsoybean meal, etc.Natural pigment extraction production line30-500t/dpiment, vegetable , etcgrain deep processing line20-1000t/dcorn, wheat, beans, etc.Edible Oil Processing EquipmentSoybean, Sunflower, Cotton Seed, Rapeseed, Rice Bran, Palm Fruit, Coconut, Corn GermGroundnut/Peanut, Sesame, Castor, Pepper, Lemon, GrapeseedBiodiesel Oil Processing EquipmentWaste vegetable oil, Animal fat, Seaweed, Palm oilEssential Oil & Cosmetics oil Processing EquipmentAvocado oil, Moringa oil, Almond oil, Other Essential oilCereals Milling MachineMaize Milling Machine, Wheat Milling Machine, Other Cereals Milling MachineProtein Treatment Machine/EngineeringCotton seed protein, Soy protein isolate/ concentrate, Other protein TreatmentAnimal Feed MachineChicken Feed, Cattle feed, Goat & sheep feed, Pig feed, Aquafeed and other animal feedFeed Milling Machine, Feed mixer, Feed pellet machineAfter transport the FFB to palm oil mill, the fruits will go to sterilizer by conveyor or palm fruit cage. After separating palm fruits and palm bunch by thresher, Pam fruits will be conveyed to palm oil presser to get CPO. Palm bunch can be used as fertilizer or fuel. After pressing, we can get palm cake and palm nut. Pam nuts will be conveyed to palm recovery system to get palm kernels, fiber and palm shell. Palm cake will be conveyed to boiler room as fuel. After filtering, centrifuging, vacuum drying, we can get crude palm oi (CPO), the CPO can be sold directly or used for further processing. The sewage from all the plant will be processed by sewage treatment to reach discharge standard. Sludge can be used for fertilizer in palm plantation.All the process cycle features with short operation cycle, high automaticity, energy conservation and environmental protection.1.palm oil extraction machine Introduction:a. Palm fruit reception:Used for loading palm fruit brunch from plantation,transport to sterilizer,Reception station adopt steel structure and concrete structure.Save equipment cost and construction cost.Have hydraulic control system,hydraulic door open/off automatic achieve continuous operation.Reduce operator,operate more easily and improve work efficiency.b. Sterilizaiton: FFB transported by scraper conveyer fall into sterilizing tank, make FFB soft,get more oil yield. sterilizing time 90~120mins, temperature 130~145°CThe sterilizer works with direct steam, the steam can weaken the activity of the enzyme, prevent it getting rancid, ensure the good quality of the crude oil. At the same time, it is good for the following treshing processing. We have designed both horizontal and vertical sterilizer, for larger and smaller line.c.Threshing: After sterilizing, fruit bunch transported to thresh machine, separate palm fruit and empty fruit bunch.The rotating of the drum in the tresher can separate the fruit from the bunch. The fruit will be conveyed to the digester through elevator, and the empty bunch will be conveyed to the outside part through scraper conveyor. The spindle adopts once forging technology, which can make the equipment more solider and durable. At the same time, we have already designed the non spindle tresher, which is driven by the link chain. It can save the producing cost in a large scale.d:Digesting: Before press palm fruit, should be crushed separated pulp and kernelThe digester is used to adjust the moisture and temperature of the fruit,finally it can increase the oil extraction rate. The digester adopts liquid level control system, which can distribute the material all by itself. To realize the automatic working. The presser adopts hydraulic control system to adjust the distance of different pressing worms, it is applicable to different kinds of palm fruits, and it can ensure the high oil extraction ratee.Oil press: After crushing and digesting, the maxture of palm fruit and kernel fall into special palm oil presserThe palm fruit oil yield increase by adjusting material moisture and temperature in digesting tank.digesting tank uses liquid level control, so material can distribute automatically and equipment runs fully automatically. Pressing machine uses hydraulic control system to adjust spacing between pressing bolts. So it can be suitable for various palm fruit species and guarantee the oil yield.f.Clarification: Filter the oil and use centrifuge to separate oil and impurities.Using the latest technology, under the condition of ensuring the good quality of the oil, reduce the equipment cost as much as possible, reduce the loss of the oil, in the practical producing ,the new technology can make the loss of oil less than 1.3%.g. Kernel recovery: After press, the kernel and cake will be transported to kernel recovery station. Separating nut and shell, then go to kernel oil press.2. palm oil refinery & fractionation workshops.(1)Degumming: This is the most important section of hydrate de-gumming, manage the adding water (there is a little P-acid in the water) amount, temperature and add water speed, usually water adding amount is about 3 times of phospholipid content, that is 3-10% oil weight, water temp needs to be higher than oil temp. (2)Deacidification:This part adopt alkali refining method, that is use alkalis like (NaOH) to neutral the free fatty acid in oil, during this process it will produce soapstock , then separated from the oil by setting several hours. NAOH solution, not only neutral free fatty acid, also can act with other matters like protein, mucus, phospholipid, pigment. After settling, release the soapstock from the tank bottom. Adding hot water to rinse, remove off the leftover lye , soap and some unhydrated phospholipid in the oil. Finally pumping out soapstock from the tank bottom (3)Decolorization: In normal situation , there is pigment in the crude oil , we need to using the active clay to absorb the pigment away , after 20 mins , we use the vibrating filter to filter the waste clay away . If you want to get light color oil , you need to add more active clay . That is mean , the customer can accord to his requirement to control the oil color. This process is carried out under the vacuum condition.What is oil palm oil fractionation plant?Oil is consist of triacylglycerol with different melting point under a temperature, separate the olein and stearin by their different melting point (melting tem33oC-39 oC,faint yellow color) and melting percentage, this is oil fractionation.Significance of palm oil fractionation plant1.effect the oil use value: for making food product like shortening and margarine etc, if the olein in oil is low, the food will be more stable, and can storage longer time.2.Some first grade vegetable oil has a strict demand on the clarity, if the stearin is high in oil, the oil will seems cloudyAfter the refined palm oil is fractionated, you can get two parts:(Palm) Olein is used for edible oil, frying oil.(Palm) Stearin is used for shortening oil, pastry, butter, soap and chemical product.3.Other photos:Company ProfileLiaoyang Shenzhou Machinery Equipment Co., Ltd.is a large-sized joint-equity enterprise which specialize in producting edible oil mechanical equipment,sales as one.Our oil making machine are exported to more than 30 countries,and regions such as Russia, India, South Africa, Ukraine, Nepal, Indonesia and so on.Packing & Delivery
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