IPDB › China Industry › Manufacturing & Processing Machinery › Agricultural Machinery
Vertical Ring Die Sawdust Wood Pellet Machine Biomass Pellet Mill Pelletizer1
Agricultural Machinery, Biomass Briquette Machine, Biomass Pellet Machine, Briquette Machine
Shenzhen Smart Electromechanical Co., Ltd
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Product Description Product Description Vertical Ring Die Wood Pellet Machine Sawdust Pellet Machine for BiomassBiomass pellet machine is a type of biomass energy pre-processing equipment, mainly using agricultural and forestry processing waste such as wood chips, straw, rice husks, tree bark, and other biomass as raw materials. Through pre-processing and processing, it is solidified into high-density pellet fuel. The density of the raw material is generally around 0.6-0.8, and the density of the formed pellets is greater than 1.1, making transportation and storage extremely convenient. At the same time, its combustion performance is greatly improved, reducing human dependence on petrochemical energy and atmospheric emissions. Biomass pellet machines are divided into flat die biomass pellet machines and ring die biomass pellet machines.The ring die biomass pellet machine is a new type of pellet machine. This structure of the pellet machine uses a large modulus hard-toothed surface helical gear reducer, reinforced spindle, strong power output, stable equipment operation, low failure rate, and low production cost. It is the main model in the biomass industry.Advantages of the Pellet Machine:1. The feeding method is vertical, and due to the action of centrifugal force, it avoids the occurrence of material blockages.2. The grinding tool adopts multi-stage processing, making it more durable. The design is rational, using upper and lower layers of grinding tool holes, reducing costs, and increasing both production and efficiency.3. An automatic lubrication system has been added, eliminating the need for oiling each time. This allows the machine to work continuously for 24 hours, thereby increasing production.4. A steam vent has been added, reducing the internal temperature of the machine mold, thus extending the mold's lifespan.5. Thick steel plates are used, significantly increasing the machine's weight, making it more stable.6. The exterior is coated with paint, enhancing the machine's corrosion resistance and improving its appearance.7. The length can be adjusted at any time, allowing for the adjustment of the pellet length as needed.8. The rotation of the pressure roller generates centrifugal force, ensuring the uniform distribution of materials with four-axis rotation.Working Principle:Before pelletization, the following conditions must be met:1. The raw materials need to be in sawdust form, and if they are too large, they must be processed by a chipping machine or crusher before being further processed.2. The moisture content of the raw materials should be between 10-15%. If the moisture content is too high, a three-drum dryer or single-drum dryer should be used for drying.The Biomass Pellet Machine (Ring Die) uses a two-stage transmission system with a belt and turbo gear. Feeding relies on the material's gravity, adhering to the conveyor belt for transportation. It is also equipped with a dust removal device to effectively eliminate dust generated during the process. The design also minimizes noise and component wear during machine operation.The crushed materials enter the pellet machine through the feed inlet, where two or three rotating turbo components compress the materials into solid pellets, which are then discharged through the peripheral die holes to form pellets.Product Features:1. High efficiency, low energy consumption, high output, and labor-savingA single ordinary corn stalk pellet machine or bark pellet machine only requires 30 kW of power and can produce 0.3-4 tons of biomass pellets per hour. With one set of production equipment, only 1-2 workers (one for feeding and one for packaging) are needed, resulting in low labor intensity and increased value creation under equivalent conditions.2. Easy disassembly, sturdy structure, and convenient maintenanceThe machine is easy to disassemble, simple to operate, and easy to maintain.Through over 10 years of research and development in pelletizing technology, the biomass pellet mills have a more refined appearance design, precise machining process, and longer mold roller usage.1. Stable performance and long lifespan.Using alloy materials and equipped with two sets of automatic lubrication systems and large shaft rollers, the machine ensures a long lifespan and stable performance.2. Double-layer molds for dual-purpose use.Enhanced versatility, more choices, increased production capacity, and the mold's lifespan can reach 1000-1500 hours.3. Efficient production and energy-saving and environmentally friendly.The machine can operate continuously for extended periods, ensuring high production efficiency and reducing pollution from finished pellets. It can replace coal, natural gas, and other fuels.4. Vertical mold and vertical feeding.The mold remains unchanged, with efficient heat dissipation and easy pellet formation, reducing machine wear.5. Display of finished pellets.The finished pellets are a new environmentally friendly fuel with low cost, zero emissions, high combustion efficiency, and broad application range. Product Parameters Biomass pellet machineModelPowerspeed(RPM)Voltage(V)Ring die diameter(mm)Pellet diameter(mm)Pellet discharge temperature(oC)Moisture content(%)CapacityDimensionWeight(T)(KW)T/H(L*W*H mm)TYY4505514503804504~1280~100w 10~150.4-0.51800X1050X15001.75TYY56090/11014803805604~1280~100w 10~151-1.51900X1200X17803.92TYY60013214503806004~1280~100w 10~151.3-1.71950X1230X18504.15TYY70016014503807004~1280~100w 10~151.7-2.12340X1360X20505.1TYY850220/25014903808504~1280~100w 10~152.5-32700X1600X22009.8Remark: Model TYY560 and Model TYY850 can be configured based on the raw materials. Detailed PhotosPackaging & Shipping Packing: wooden case+container.Shipping: By sea, by truck or rail. FAQ 1.Can I purchase products which are not shown on the website? Yes. Please send us your detailed requirements and we will try to help with your specific needs.2.How can I place an order?You can contact us by email (see contact page).3.Where do you loading the goods?Shanghai or Ningbo or Qingdao or Shenzhen port, etc.4.How to make payment?You can pay us by Paypal, L/C ,T/T and West Union,etc.5.What is the type of our transportation?As your requirement, by express, truck, rail, by sea or by air.6.Can you offer the customers product sample?Yes .After receiving your inquiry , we will arrange to send the sample within 3 days.7.How do you pack the goods ?According to customer's request. 8.What is your payment terms?FOB Shenzhen, Guangzhou, Qingdao, Shanghai /Ningbo or other city in China , Or CIF Destination.9.Can you also offer the service with OEM and ODM ?Yes. We can offer OEM/ODM service. Please send us your brand information and specification.10.How long is the warranty of your products ? Generally, it's one-year-warranty. During the warranty period, we offer you free maintenance.After the warranty time, lower price for customers buying breakdown parts.
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