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Urea-Melting Prilling Tower for NPK Fertilizer Production1
Agricultural Machinery, Fertilizer Production Machinery, NPK Compound Fertilizer, NPK Granulation Machine
HENGSHUI GAINS TRADE CO., LTD.
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Product Description Product Description1. Capacity1.1 design capacity: 100,000t/y 1.2 production capacity: ≥100,000t/y, 18tons/hour, maximum can be 35tons/hour, capacity is different for different formula. 1.3 annual working time: 7200 hours.1.4 size of hi-tower: Diameter is 15m, height is 120m.1.5 finished products:Fine granule 1.8-2.2mm, 8tons/hourCommon granule 2.2-4.3mm, 35tons/hour1.6 standard This unit is for producing nitro-compond fertilizer with hi-tower melting & granulation process, quality of finished products meet GB15063-2020 standard. This unit can produce dual-compond or tri-compond fertilizers through different formulas. 1.7 design scopeDesign of construction drawings (process drawings and civil drawings of raw material feeding, cooling, packaging & handling of finished product, 3000m2 warehouse), foundation drawings and frame tower for packaging (16m high) etc. 1.8 specifications of raw material NameShapeSpecificationremarksAmmonium dihydrogen phosphate( (NH4)H2PO4)powderTotal nutrient ≥55%H2O: ≤2% FillerPowder,mesh 100~150H2O: ≤1.0% Potassium sulphate(mannheim process)PowderK2O ≥50%H2O: ≤1.5% Potassium chloride PowderK2O ≥60%H2O: ≤1.5% Urea liquidLiquidconcentration≥98.5% Urea in powder or granulepowder or granuleN≥46% Ammonium nitrateorAmmonium phosphategranule35-0-0or32-4-030-6-0 Ammonium chloridepowderN≥25% Ammonium sulphatepowderN≥20% 2. Process flowchart A. melting of ammonium phosphate (urea)Solid ammonium phosphate (urea) be crushed and weighing, send to melting vessel for melting, then send to 1# mixing tank.B. phosphate (potash) salt powder systemAmmonium dihydrogen phosphate powder and fillers through weighing, be sent to 1# mixing tank to mix with ammonium phosphate (urea), then overflow to 2# mixing tank.C. potash (phosphate) salt powder systemPotassium sulphate powder (ammonium phosphate) through weighing, be sent to 2# mixing tank, overflowing to evenly-mixer, from evenly-mixer to filtering trough, then to granulation machine to spray mixed slurry from top tower.D. finished product Granules from top tower will go to 1# sieve (1.8mm-4.3mm) and send to 1# cooling roller, nextly go to 2# sieve (1.8mm-4.3mm) and send to powder cooling device, through cooling to next procedure-coating roller, then through belt to 3# sieve (2.2mm), 1.8-2.2mm granules be sent to small size packaging area, 2.2-4.3mm granules be sent to big size packaging area.Detailed PhotosProduct Parameters Nitro-compond fertilizer (N:15%, P2O5: 15%, K2O: 15%) (18 tons/h, anuually 7200hours)No.NameSpecificationUnitRated consumptionConsumption hourly Consumption annually 1H12N3O4P P2O5≥4%;N≥32%t0.447.92570242(NH4)H2PO4P2O5≥44%;N≥11%t0.285.04362883K2SO4K2O≥ 50%t0.285.04362884Bags50kgpiece20.536926568005Water 0.2MPam3 172006Circulating water32oCm3 150 7Steam 1.3MPat0.1933.474.250138electricity380VkWH1527019440009Anti-caking agentOil typet0.00150.027194.410Anti-caking agentPowder typet0.00250.04532411Air for instrument0.6MPam3M 12086400012Compressed air 0.6Mpa(g)m3 320304000 Urea-compond fertilizer (N:17%, P2O5: 17%, K2O: 17%) (20 tons/h, anuually 7200hours)No.NameSpecificationUnitRated consumptionConsumption hourly Consumption annually 1UreaN≥ 46%t0.346.8489602(NH4)H2PO4P2O5≥ 49%;N≥ 11%t0.336.6475203KCLK2O≥ 60%t0.2655.3381604Filler100-150 mesht0.0651.393605bag50kgpiece20.541029520006Water 0.2MPam3 172007Circulating water32oCM3 150 8steam0.8MPat0.173.4.244809Electricity380VkWH15300216000010Anti-caking agentOil typet0.00150.0321611Anti-caking agentPowder typet0.0030.0643212Air for instrument0.6MPam3M 12086400013Compressed air 0.6Mpa(g)m3 3202304000CertificationsCompany Profile Hengshui Gains Trade Co., Ltd. Locates in Jizhou City, Hebei Province-biggest production base of FRP products and radiators of China, combines advantages of local different industries, Hengshui Gains Trade Co., Ltd. consists of several large-scale manufacturers, depends on customers' different requirements, we recommend and choose suitable manufacturer to satisfy and fullfill, we can provide design, supply, shipping, installation, commissioning etc one-station service or technical consultation service. From our company to Tianjin seaport is 300km, to nearest airport is 180km, nearest high-speed train station is 90km. Our core business and services are: FRP/GRP products: FRP vessel & tower, FRP (motar) pipe, FRP cooling tower, FRP grating, FRP electrolytic cells, FRP septic tank Whole set of FRP products production line and technology: Computer control filament winding machine, FRP pultursion production line, Molded FRP products production line Radiator Electrical cable Sluice gate etc facilities for water conservancy Rubber bridge bracing Whole set of chemical making equipment & technology: Mannheim process potassium sulphate making equipment & technology, Titanium dioxide production equipment & technology, NPK prilling high tower & technologyCooperation Win-winOur Advantages Our company established by several manufacturing enterprises jointly, we can provide that design, manufacture, installation supervision etc one-station services.FAQQ: why choose Gains Trade?A: 15+ years experience in FRP industries, have rich experience that provide different FRP products to Fluor, Technip, Dossan, Arkema, Toyo, Veolia, Wison, Dupont, BASF etc.Q: Can you choose correct raw material for our FRP product?A: absolutely, pls provide medium & concentration, temperature, pressure etc technical parameters, PP/FRP, PVC/FRP, PVDF/FRP etc pipe/tank/tower also are in our supply scope. Q: what's your delivery time?A: we have several manufacturing plants, each plant has design department, production facilities, we can finish your FRP products in shortest time.Q: which port is nearest to your plant?from our plant to Tianjin seaport is 300km, to Shijiazhuang/Jinan airport is 150km, to Hengshui high-speed train station is 30km.
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