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10000tpy K2so4 Compound Potassium Sulfate Fertilizer Production Line with Mannheim Furnace Process1
Agricultural Machinery, Fertilizer Production Machinery, Potassium Sulfate Fertilizer, Potassium Sulfate Fertilizer Production Line
Hebei Aoliande Chemical Equipment Co., Ltd.
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Product Description Product DescriptionThe Mannheim potassium sulfate production technology was developed by the Mannheim Verein in Germany in the 19th century. The core technology of this method is the Mannheim reaction furnace. With a century of development, improvements have been continuously made in terms of the materials and structural design of the furnace, as well as in energy conservation and environmental protection. The Mannheim process, currently employed by Hebei Aoliande Chemical Equipment Co., Ltd., is the most mature technology for producing potassium sulfate. It produces potassium sulfate of high quality and grade, with high potassium yield, while also producing high-quality by-product hydrochloric acid. The process used in this project is considered advanced technology.The most common method of producing potassium sulphate is the Mannheim Process, which is the reaction of potassium chloride with sulphuric acid at high temperatures. The raw materials are poured into the centre of a muffle furnace heated to above 600oC. Potassium sulphate is produced along with hydrochloric acid in a two-step reaction via potassium bisulphate. This method for creating SOP accounts for 50% to 60% of global supply. The Mannheim Process is also the most expensive of the processing techniques due to the high input costs associated with purchasing MOP and sulphuric acid. This means that the final product costs about $500 per ton.The Mannheim process is an important method for the manufacture of hydrogen chloride and potassium sulfate from potassium chloride (table salt) and sulfuric acid in which case the K2SO4 is known as salt cake: 2 KCl + H2SO4 → K2SO4 + 2 HClProduct ParametersPotassium sulfateDescriptionIndexContent of potassium oxide (K2O) % ≥50Content of chlorine (CL) % ≤1.5Content of moisture % ≤1.0Content of free acid (H2SO4) % ≤0.5AppearanceWhiteHydrochloric acidDescriptionIndexContent of total acid (calculated by HCL) % ≥(HCL)≥31Content of iron (Fe) % ≤0.005Content of oxide (calculated by CL-) % ≤0.05Content of burnt leavings% ≤0.08Content of sulfate (calculated by SO42-) % ≤A acid: 0.005 B acid: 0.5-0.75Production ratio of A & B: ~1:2Content of arsenic (AS) % ≤0.0001Consumption ration of the process for per ton potassium sulfateDescriptionSpecificationUnitQuantityPotassium chlorideK2O 60%Kg860Sulfuric acidH2SO4 98%Kg570Stone powder Kg40ElectricityV=380 50HZkwh60-70FuelNatural gasLiter90Diesel oilLiter75Water used for process≤ 30oCM31.2Compensative water for cooling M310 InstructionsTechnical advantage1. Some key components of our potassium sulfate fertilizer equipment are made of special materials which are corrosion resistant and durable. Hence, this fertilizer equipment also features long service life.2. Waste recovery system to recycle hydrochloride acid (HCl) and meet environment requirements3. Adjusted original HCl absorption system, improved on the quality of the final product.4. Improved the flue design in the furnace which can make full use of energy and save energy consumption.5. Used PLC automatic control system to control manufacturing the products, adjust the ratio of feedstock, and saved the labor cost.6 Adopt gas generator replacing other heating method 7 Stable production and easy operation.8. Large output& Low coal consumption.Overall operation advantage1.Professional logistic team, rich experience on container transportation and bulk transport.2. Powerful customs clearance ability.3. Complete database of cargoes, especially detailed information for set of equipment suppliers and shipping.4. Strong ability to integrate the export and import documents. Such as customs clearance documents, C/O, and embassycertification documents, etc.Our plant introductionOur company can provide the whole set potassium sulfate production equipment, we can provide the service from design, manufacturer to installation and commissioning. One set plant capacity is 10,000 tons per year, how many capacity you need, how many sets of equipment you can got. For the burning system,can choose by user,we can provide natural gas, oil and goal, for the control system,we can provide MCC, PLC and DCS, for the finished product type, we can provide powder and granule. We have many years experience to design and manufacturer the plant, and our primary products include organic fertilizer equipment, inorganic fertilizer equipment, urea granulation process equipment, and more. They are all made of high quality raw materials and are also environmentally friendly. Our plant had export to Saudi Arabia, Egypt, Brazil, Philippines, Indonesia, etc., and has been recognized and unanimously praised by customers.Project Technology is Mature and ReliableThe potassium sulfate unit of this project employs the domestically developed Mannheim process designed by Hebei Aoliande Chemical Equipment Co., Ltd. After fully absorbing and digesting advanced technologies, the company has continuously refined and conducted industrial trials, achieving an optimized upgrade of the entire set of equipment. Over the past decade, our company has installed and constructed dozens of Mannheim process potassium sulfate units both domestically and internationally. Their process technology has proven to be quite mature and reliable.Packaging & ShippingFAQAre you a factory or a trading company?We are a factory, is a professional manufacturer, we have more than 200 skilled technicians, in addition, we have professional equipment mold engineers for design and production.Where is your factory located? How can I visit you?Our sales office is located in Shijiazhuang, Hebei Province. And our factory in Hengshui, Hebei Province.Can you do OEM?Yes, we can do OEM and ODM products, no problem. We can make all kinds of customized products according to drawings or samples.Can you provide technical advice?We provide you with professional technical advice free of charge.What volume do you have?With an annual output of 60,000 tons, we have multiple production lines to meet customer requirements for fast delivery.What are your payment methods?We accept TT /LC/Credit insurance orders.What are your delivery items? We accept EXW,FOB,CNF,CIF, etc. You can choose the one that is most convenient and cheapest.What's the price of K2SO4 potassium sulfate fertilizer equipment,mannheim furnace production line?Please contact us, we will give you a reliable quotation.
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