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Cht-Yb490 Diamond Cutting Machine Is Used for Batch Slicing or Cutting Blocks of Ruby, Silicon Carbide and Sapphire Materials1
Stone Processing Machinery, Silicon Carbide and Sapphire Materials, High-Performance Solution Cutting Wire Saw, Multi-Line Cutting Wire Saw
Yutian Changtong Eiectron Co., Ltd.
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Product Description These two pictures are the internal structure schematic diagram of the Rotar rotary device of Changtong Electronics.Lola used the effect comparison chart (3.2 slot distance - client at sampling location)Usage of CHTXQ-YB490 Diamond Multi-line Cutting Wire Saw:The tool holder of this model is a 3-rocker tool holder, with a rocker length of 490mm. The bottom of the worktable adopts a swing structure, specially developed and designed for cutting ultra-hard materials or for products with high requirements for surface roughness.Technical Specifications of CHTXQ-YB490 Diamond Multi-line Cutting Wire Saw: unitparameterMaximum Worksizemm190*490*160cutting thicknessmm0.3---50running speedm/min0~1100Table lift strokemm220Table cutting feed speedmm/hour0.1~10The amount of wire output from the supply wheelKm30(φ0.2diamond wire)Diamond diametermmφ0.12~φ0.3axleRoller outside diameter*number of axlesmmφ490φ180*3boundary dimensionmm≈2600*1320*2300machine weightKg≈5000power AC490V/50HZ three-phase four-wireTotal machine power ratingKw The main functions of the CHTXQ-YB490 diamond multi-line cutting wire saw: ☆ Intelligent Swing Workbench Function (Patent No. CN202311143794.2):The patented swing function dynamically compensates the cutting trajectory of the steel wire, eliminating the burrs and line marks caused by traditional processes and saving the cost of secondary grinding.The cutting speed is increased by 30%The intelligent swing cutting optimizes the cutting area, enabling a higher feed rate and significantly reducing the processing time.☆ Rotating Tool Holder Function (Patent No.: CN202920187558.3):The top roller can rotate, extending the running trajectory of the steel wire, reducing the abrasion of the steel wire on the roller groove, increasing the service life of the roller and reducing the two jumps of the steel wire when passing through the top roller, thus improving the cutting accuracy.By conducting a comparative experiment with the manufacturer on the rotation and non-rotation of the tool holder, with the same groove spacing of 3.2, the lifespan of the non-rotating roller is 7 days (24-hour operation for material cutting), while the lifespan of the rotating roller is 12 days (24-hour operation for material cutting). At the same time, it was found that the steel wire of the non-rotating roller is more prone to kinking and breaking, and the tension is not easily too large. The cutting time is 15 minutes longer than that of the rotating roller.The main performance indicators of the CHTXQ-YB490 diamond multi-line cutting wire saw. 1. The casting body ensures that the overall structure remains stable and the machine operates more smoothly at high speed.2. The spindle accuracy is ≤ 0.01mm, and it is easy to disassemble and assemble.3. Three motors drive four rollers independently, making all three rollers become driving shafts, reducing the wear of the steel wire on the rollers and increasing the service life of the rollers. The installation holes of the roller supports are processed by a machining center once to ensure the coaxiality requirements for the spindle installation.4. The rotating tool rest is designed in a separate style, allowing for angle adjustment as needed, aligning the steel wire running path, and ensuring the cutting accuracy (Patent Number: CN202920187558.3, Patent Number: CN201920682227.7)5. The operation is convenient. There is an automatic lifting guard cover. The worktable fully extends, facilitating the loading and unloading of materials and the disassembly and assembly of rollers.6. High efficiency and low consumption. The equipment does not require an air source. The total power consumption of the entire machine does not exceed 15kw.7. The worktable adopts a swaying structure, which is more suitable for cutting ultra-hard materials and products with higher requirements for the surface (Patent Number: CN202311143794.2)8. The number of guide wheels is reduced, and the number of guiding wheels is streamlined to 6.Our AdvantagesThe company has been engaged in the cutting, grinding and polishing of quartz crystals for 27 years. It possesses a highly sophisticated processing technology experience and its own R&D design center. It can provide a complete set of cutting processes, technical support and personnel training plans for initial cooperation clients based on the characteristics of the products. It has been professionally researching and manufacturing diamond multi-line cutting wire saws for 15 years. It provides multi-line cutting equipment with high cost performance, high cutting efficiency and low single-piece cutting cost for users. It also offers an overall solution for diamond multi-line cutting wire saws.Matching equipment according to customer's product requirements (private customization) → Installation and debugging of diamond multi-line cutting wire saws → Training of personnel's operation, design of cutting process → Departure of technicians after customer's satisfaction acceptance → Provide technical video guidanceCHTXQ-YB490 Diamond Multi-Line Cutting Wire Saw Training Plan. The CHTXQ-YB490 Diamond Multi-Line Cutting Wire Saw is designed to emphasize that personnel who have never operated multi-line cutting wire saws can quickly receive training and immediately start operating after training. Therefore, all operation buttons, operation handles, and equipment screens are designed and assembled based on the concepts of simplicity, practicality, safety, and reliability.. After the contract for the training courses is signed, the equipment is delivered to the factory. On the production site of your company, we provide two aspects of training to our customers: 1. Explanation and training on machine operation, fault elimination, daily maintenance and repair. 2. Training and guidance on cutting process based on the characteristics of the customer's products.CHTXQ-YB490 Diamond Multi-Line Cutting Wire Saw After-sales Service. The machine equipment itself has excellent performance and quality. 365-day dedicated staff are available for consultation. The phone number is 0315-5057575. We promise to provide free technical consultation services and technical guidance on cutting process to the buyer.. Fast and effective after-sales service. We provide one-year equipment maintenance service. When the machine malfunctions and the buyer cannot resolve it, our after-sales personnel will arrive at your company for service. Common operation faults are explained in the manual for troubleshooting.. Lifelong free upgrade of equipment software and hardware. We promise to provide preferential services.. The company adheres to the principle of prevention first. For foreign customers and those with locations relatively far from China, while producing the products stipulated in the production contract, we also produce corresponding important accessories. In case of product failure in supply, accessories can be sent immediately, saving the response time for after-sales service.Note: In the Chinese market, diamond multi-line cutting wire saws are called multi-line cutting machines.The sprocket of the diamond multi-line cutting wire saw is called a roller, and the name may vary.By conducting a comparative experiment with the manufacturer on the rotation and non-rotation of the tool holder, with the same groove spacing of 3.2, the lifespan of the non-rotating roller is 7 days (24-hour operation for material cutting), while the lifespan of the rotating roller is 12 days (24-hour operation for material cutting). At the same time, it was found that the steel wire of the non-rotating roller is more prone to kinking and breaking, and the tension is not easily too large. The cutting time is 15 minutes longer than that of the rotating roller.The main performance indicators of the CHTXQ-YB490 diamond multi-line cutting wire saw. 1. The casting body ensures that the overall structure remains stable and the machine operates more smoothly at high speed.2. The spindle accuracy is ≤ 0.01mm, and it is easy to disassemble and assemble.3. Three motors drive four rollers independently, making all three rollers become driving shafts, reducing the wear of the steel wire on the rollers and increasing the service life of the rollers. The installation holes of the roller supports are processed by a machining center once to ensure the coaxiality requirement of the main shaft installation.4. The rotating tool rest is designed in a separate style, allowing for adjustment of the angle as needed, aligning the steel wire running path, and ensuring the cutting accuracy (Patent Number: CN202920187558.3, Patent Number: CN201920682227.7)5. The operation is convenient. There is an automatic lifting guard cover. The worktable fully extends, facilitating the loading and unloading of materials and the disassembly and assembly of rollers.6. High efficiency and low consumption. The equipment does not require an air source. The total power consumption of the entire machine does not exceed 15kw.7. The worktable adopts a swaying structure, which is more suitable for cutting ultra-hard materials and products with higher requirements for the surface (Patent Number: CN202311143794.2)8. The number of guide wheels is reduced, and the number of guiding wheels is streamlined to 6. Company ProfileYutian County Changtong Electronics Co., Ltd. was established in 1998. Its headquarters is located in China, in the core of the Bohai Economic Circle - Tangshan, Hebei Province. In 2008, it set up a branch in Yantai. It is a national high-tech enterprise integrating R&D, production, sales and service. After more than 20 years of deep industry exploration, the company has become a leading brand in the field of piezoelectric crystal materials and multi-line cutting technology in China, and its products are exported to international markets such as Indonesia, South Korea and Russia.Core advantagesNational-level technical strength- Has obtained multiple qualifications such as "National High-tech Enterprise", "Hebei Province Technology-based Small and Medium-sized Enterprises", "Hebei Province Specialized and Innovative Small and Medium-sized Enterprises", "Hebei Province Enterprise Technology Center", "Hebei Province Leading Enterprise in Characteristic Industrial Cluster"- Has over 10 invention patents, 30 utility model patents, and 2 software copyrights, continuously promoting industry innovationFull-chain layout- Three core businesses: multi-line cutting equipment, precision mechanical processing, quartz crystal materials (HC-49S/SMD cumulative production and sales of 6 billion pieces)- Independent design capability: Provides one-stop solutions from equipment research and development to cutting process optimizationHigh-end manufacturing capability- Equipped with five-axis machining centers, high-precision horizontal boring machine machining centers, various machining centers, various grinding machines, advanced testing equipment, etc., ensuring product consistency- Collaborative research and development with universities and research institutions: Continuously enhances technical barriersGlobal market recognition- Products cover the whole country and are exported to multiple countries and regions, serving high-growth industries such as electronics, semiconductors, and magnetic materialsTechnical milestonesPatent technology:- "A Knife Holder for Multi-line Cutting Machine and Multi-line Cutting Machine" solves the market application of thick sheet processing in multi-line cutting machines- "A Dual Loading Multi-line Cutting Machine" can process one sheet material to two sheet materials simultaneouslyVisionWith precision cutting technology as the core, promote the global process of China's high-end manufacturing equipment and electronic components, and become an internationally renowned intelligent cutting solution providerCompact yet mighty, this small multi-line cutting machine comes equipped with diamond line processing and is available in both single and double station models. Tailored for small batch straight sheet processing, it allows for easy and quick specification changes, accommodating cutting sheet thicknesses from 0.3mm to 50mm. It seamlessly supports both single-line and multi-line cutting for applications involving hard and brittle materials, ensuring flexibility and precision. >Stable Wire Web Control: Achieve Precision and Reliability with Unmatched EaseUtilizing a cone-positioned structure, our rollers and wire spools deliver unparalleled accuracy and rigidity, effectively minimizing wire web shaking, ensuring smooth, precise operations every time.>Optimized Pulley System: Masterfully Engineered for Unrivaled PerformanceOur expertly crafted 8-pulley system is designed to reduce diamond wire torsion, minimize tension fluctuations, and significantly decrease the wire breakage rate, offering exceptional performance and reliability.>Easy Wire Winding: Efficiency Simplified for Seamless OperationsOur standard universal spool (PV600 reinforced I-wheel) eliminates the need for rewinding, streamlining your operational process and enhancing efficiency effortlessly.>Safety Guarantee: Raising the Bar for Protection StandardsOur main operation door, equipped with an electrical lift and built-in safety devices, ensures secure access, providing an elevated standard of protection at all times.>Wire Break Memory System: Unlock the Power of Innovation with Our Cutting-Edge Solutions for Seamless and Continuous Performance>Easy Operation: Thoughtfully Designed for Unmatched User Convenience and Effortless FunctionalityBoasting open access on three sides, our state-of-the-art cutting room simplifies your workflow, ensuring smooth and hassle-free operation and maintenance while delivering an unparalleled user-friendly experience. (Tangshan Factory Area, Hebei Province, China) (Yantai Factory, Shandong Province, China) Assembly Workshop One (Assembly Workshop Two) (Assembly Workshop No. 3) Large 5-axis machining center (Large horizontal gantry milling machine) (Large five-axis CNC machining center) (Precision cylindrical grinding machine)
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