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Jwc Disposable Automatic Sanitary Pads Machine Making Machine1
Paper Machinery, Sanitary Pads Manufacturing Machine, Disposable Sanitary Pads Manufacturing Machine
Jiangsu JWC Machinery Co., Ltd.
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Product Description JWC Disposable Sanitary Pads Manufacturing Machine Making Packing Machine Automatic JWC-KBD1500-SV Sanitary Napkin Machine Pad and Wrapped BasicProduct DescriptionSanitary napkin production line includes main machine, glue applicatos, packing system and other accessory equipments include air compressor, vision detection system and metel detection machine etc. Sanitary napkin machine can produce both fluff pulp type and ultra-thin type, with wings and without wings.We can customize the sanitary napkin with quick-easy package ,individul package and straight package.This machine will need following materials:fluff pulp,non woven,tissue,film,SAP, glue,ADL,air laid paper, release paper, quick-easy tapeMachine frame structure and main characters1.Reasonably solid square steel frame: Panel 25mm thick, adopt specular paint, 6 surfaces processing, solid cage with 60 * 60mm square steel in module design, the base frame with square tube 100mm × 100mm, 18mm thick bottom plate, 6 surface processing also ,widening after gearbox for repair. Spliced type main board by screw, make sure the high efficiency .Glue applicators put on the 2nd platform, shorten the glue supply distanceThe main air suction bucket is installed with negative pressure display; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance)The back doors of the machine has sound proof foam2. Crusher system3. Fluff forming system4. SAP feeding system5.Tissue, roll diameter φ800mm (airlaid paper,roll diameter φ1200mm) supply:6. Fluff core wrapped by tissue7.Absorbent paper supplyφ1200mm8.Absorbent paper short cutting device9.Fluff core inner cut device 1 set, adopt the frame type tool holder structure to10. The waste at both ends of the core body is sucked and collected11.Top sheet nonwoven(perforated film) supply, roll diameter φ800mm12. ADL (blue chip) supply,φ600mm13. Bottom film supply, roll diameterφ600mm14. Bottom nonwoven supply, roll diameterφ800mm15. Two sides nonwoven supply (3-piece nonwoven)16. Channel pressing roller device17. Composite of two sides nonwoven and top sheet nonwoven18. Central release paper device, roll diameter: φ500mm19. Central release paper cutter20. Forming cutter21. Wastage recycling unit22. Product 180 degree overturn23. Wing release paper adding unit, φ500mm24. Wing release paper cutter25. Product 90 degree turn round26. Packing film supply, roll diameter φ800mm27. packaging film and product adhesive roller28. Second grade warp29. Product quick easy package exhaust30. Quick easy tape adding unit31. Quick easy package sealing32. Quick easy package cutting unit33. Reject exist, auto rejecting (air blow)34. Two way output device35. Reserve stacker and auto bagger machine36. Driving systemAdopt several servo motors for transmission controlling, main raw materials unwinding driven by frequency control, to guarantee the precision and stability of the machine in high speed, and can realize not change any transmission parts to change the product's size, can directly set on PLC, easy to operate and maintainAll cutter racks adopt with CNC processing, guarantee the precision of bade and prolong the cutter's lifetimeCutter adopts servo planetary reducer+ universal joint coupler transmissionStressed timing belt is widen37. Air supplyVacuum, drum former, dust and wastage collection during production process adopt with several sets air pump and positive pressure blowerAir supply is set on the top of machine, made by stainless steel drawing tube, reduce the static electricity, high pressure blower unified air supply, pressure can be adjustedWastage pipe made by PVC material, each 2 meters has transparent pipe for observingThere are two gas supply lines, one is a pressure-holding line for the cylinder and solenoid valve, and the other is a pressure-relief line for the glue gun and waste discharge, without interference.Air tube is set on the top of machine, unified conveyed by galvanized pipe, connect necessary distributing pipe at the nearest place, neatly arrangementProduct Parameters1Design speed1200pcs/min (300M/min) 2Working speed1100 pcs/min (3-piece ultra-thin product)3 Qualified rate98%(calculate based on 7.5 hours, the rate between qualified products and total production quantity, except substandard products caused by glue applicator error)4Production efficiency≥90%( calculate based on 7.5 hours, the rate between real production quantity and theory production quantity)5Capacity300KW (Not including the glue applicators)7PowerThree phases four wires 380V/50Hz (ground wire)8Wire 3×120mm2+1×50mm2+1×25mm29Lowest pressure6 kg/cm2 ≥0.6mpa 10Air compressor2.8 m3/min11Total weightAbout 70 tons12Machine size29*3*4.5 M (L*W*H)13Working space38*7*4.5 M (L*W*H14Machine colorOff-white (can be changed by order)15Product sizeOne size (according to order)16Containers4×40HQ17PackagingPE cover packing in container Features at a glanceAuto lubricating SystemAuto lubricating for the cutter units ,can make the machine have better cutting effect and extend the life of cutter systemHuman-Machine InterfaceWorking speed(piece/min), single producing output, monthly output,annual output, counting quantity and products' passing rate can show on the screenMaterials automatic feeding SystemMain raw materials adopt auto unwinding, auto splicing, tension control, auto FIFE web guider functions to guarantee the precise and stablility NameBrandOrigin1Servo motorMitsubishiJapan2Auto web guiderFIFEUSA3Touchable screenBannerUSA4PLC controlling systemMitsubishiJapan5SensorBannerUSA6Safety productionShneiderFrance8Cutter raw materialM7USA9Gear according to usageBEM/NSK/SKFGermany/Japan/Sweden10Timing beltOptibelt or GatesGermany/USA11Low voltage electronicShneiderFrance13Temperature controlling systemOmronJapan15Pressure regulating valveAirtacChinese Taiwan16Pneumatic elementAirtacChinese Taiwan17Solenoid valveAirtacChinese Taiwan18Moisture separatorAirtacChinese Taiwan19Automatic fault alarmMitsubishiJapanSimilar productsFinal products&raw materialsCompany ProfileFAQ
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