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Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line1
Machinery for Packaging Supplies, Production Line, Corrugated Line
Cangzhou Xiaoyuan Carton Machinery Trade Co., Ltd.
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Product Description WJ200-2200- type five layer corrugated cardboard production lineBusiness quotation § technical parameters Main technical parameters and requirements in production lineType:WJ200-2200-type five layer corrugated paperboard production line:1Effective width2200mm2Design produce speed200m/min3Three layer economic speed150-180m/min4Five layer economic speed120-160m/min5Seven layer economic speed------------------6Maximum order change speed100m/min7Longitudinal separation accuracy±1mm8Cross-cutting precision±1mmnoteSpeed the above targets required to achieve:effective width2200mm,Comply with the following standards and ensure the paper's equipment condition 175 oC heating surface temperature.Top paper index100g/--200g/ Ring crush index(N.m/g)≥8 (Water containing8-10%)Core paper index80g/--160g/ Ring crush index(N.m/g)≥5.5 (Water containing8-10%)In paper index90g/--160g/ Ring crush index(N.m/g)≥6 (Water containing8-10%)9Flute combination 10Steam requirementThe maximum pressure 10kg/cm2Common pressure8-10kg/cm2use4000kg/Hr11Electricity demandAC380V 50Hz 3PH 12Compressed airThe maximum pressure 8kg/cm2Common pressure5-7kg/cm2use1m3/min13Space≈Lmin80m*Wmin10m*Hmin5m(The actual drawing to provider to provide audited prevail)Customer owned section:1,Steam heating system:proposal with 4000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline.2,Air compressed machine,air pipeline,glue conveying pipe.3,Power supply,wires connected to the operation panel and line pipe.4,Water sources,water pipelines,buckets and so on.5,Water, electricity, gas flush mounting civil foundation.6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease.8,installation,commissioning of food, accommodation.And provide installers with the installation.SpecificationEquipment nameQTYRemarkZJ-V5BHydraulic shaftless mill roll stand5setSpindle ￠240mm, hyperbolic heavy rocker, toothed chuck , multi-point brake, hydraulic drive lifting, panning left and right on the middle.DXCElectricloading trolley10setElectric trolley, double guide rail length is 9000mm, welded by middle plate.JZJAutomatic splicer5setAutomatic splicer keep corrugating cardboard assembly line uninterrupted work,Reduce paper consumption,Greatly improve productivity.Maximum speed 200m/minR09BTop paper preheat cylinder2setRoller ￠900mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 0-270°. R06BCore paper preheat cylinder2setRoller ￠600mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 0-270°. SF-360EACassette Single facer2setMain corrugating roller ￠360mm,corrugating roller group flute quick change.corrugated roller with spraying tungsten carbide dealing.with maintenance-free airbag loading,PLC automatic control glue, HMI touch screen, Breaks automatic parking relief.DY-CElectric hydraulic roller change forklift1setLarge capacity battery, power walking, hydraulic lift, centralized control.MK-360Corrugating roller quick changeModule2setCorrugating roller diameter:360mm,with tungsten carbide dealing,Modules including:Both ends of the shaft seat,bearing,steam element,Suction box,Pneumatic components assembly.R09B-3Tripe preheater1setRoller ￠900mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 0-270°.GM-20Double glue machine1setThe diameter of the glue roller is 268mm. Each layer is driven by an independent variable frequency motor, and the PLC adjusts the glue gap and human-machine interface.TQ25-2Conveyor bridge1setThe national standard 250 channel steel, 150H steel, 63 angle steel and other connections are used, and the independent frequency conversion motor drives the paper to lift and convey.XG-JPAutomatic correction1setNo power correction model save energy.High precision sheet correction. Paper width change does not require any adjustmentFull width infrared detection curtain.Reduce paper waste generated tear.reduce the waste of paper edge not to precision.SM-FDouble facer1setThe frame is 360 mm national standard channel steel, chrome-plated hot plate 600 mm * 18 pieces, and the whole process hot pressing plate design structure. PLC automatically controls the platen. Temperature display, variable frequency motor.NCBDNC thin blade slitter scorer2setTungsten alloy blade, six-knife and ten-wire type, zero-crimping type. The full servo computer automatically arranges the knives, and the width of the air inlet is automatically adjusted.NC-20 NC cutter helical knives1setFull AC synchronous servo control, energy storage brake, helical knife structure, alloy gear transmission, lubricating oil pressure protection, 10.4-inch touch screen display.DLM-LMAutomatic large gantry stacker1 setServo drive platform lift, four sections of frequency transmission, automatic points in batches, automatic stacking discharge, imported high-strength belt output,out paper side standard transport aircraft. Module belt2setModule belt output.SGProduction Management System1setImprove the automation of production lines,easy to operate.reduce consumption,Improve the utilization of the base paper,save costs. Automatic control production line,stable quality cardboard.Increase the average speed,Increase productivity.Automatic statistics production ,Easy to keep control of the production line, improve efficiency.ZJZGlue station system1setCustomers -owned pipeline.Glue configuration is composed by carrier tank,main tank,storage tank,and send plastic pump,back plastic pump.QUAir source system1setCustomers provide their own air source.ZQSteam system1setIncluding steam components such as pipeline valves, traps, instruments, etc. in the equipment, the customer provides heat sources and pipelines.DQElectrical control cabinet system Electronic control system: The adsorption type single-sided machine, the drive part, the double-sided machine, and the gluing machine all use variable frequency motors, and Delta's variable frequency control system. The operation interface is simple and convenient, and the speed display control cabinet is equipped with the functions of speed display of each unit, unit call, and emergency stop. ZJ-V5B Hydraulic shaftless mill roll standA,Technical parameters:Working wide2200mm Paper diameterMAX: 1500mm MIN:300mmPaper widthMAX: 2250mm MIN:800mm Weight capacity3 TPaper head sizeTeeth 3 inches 4 inchesbrakeSpur gear type 4 points pneumaticWorking air pressure0.4---0.8MpaMain performance characteristics:Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive.The brake uses a multi-point brake system, a gear disc structure, equipped with a cooling fan, Yadeke pneumatic components, stable tension, and long life.The large-diameter spindle design, the swing arm slides smoothly, and the steel guide rails are treated with high frequency treatment, which is super wear-resistant.The hydraulic cylinder is installed on a twisted shaft, which does not bear radial force and is easy to maintain.Hydraulic system parameters:Working pressureHydraulic cylinder working rangeHydraulic cylinder working rangeHydraulic station motor powerSolenoid valve working voltage16---18Mpa￠100×420mm￠63×800mm3.7KW --380V -- 50Hz220V--50 HzMainly purchased parts,raw materials and origin:Serial numberName of main partsBrands or place of originRemarks01Main shaftTianJin steel production￠242mm 02Swing armProduction by ownResin sand gray ironHT25003WallboardJigang prductionQ235A Welding parts04BearingC&U 05Main electrical applianceSIEMENSContactor, relay, button06Hydraulic station7 OceanTaiwan oil pump solenoid valve2,Electric Paper trolleyTechnical parameters:Track length9000mm Paper loading methodElectricMain frame18 channel steel and ￠20mm cold drawn round steelStructural feature:The web is automatically up and down. Electric push to the position.The whole track is buried. The main frame is No. 18 channel steel. I-beam is welded with ￠20mm cold drawn round steel. The length of the guide rail is 9000mm.Each paper holder with two paper carts can feed paper from both sides at the same time.Mainly purchased parts, raw materials and originSerial numberName of main partsBrands or place of originRemarks01Track and paper trolleyTangShang or JiNanNO18 channel steel,Q235A,steel strip02BearingC&U 3,High-speed automatic splicersTechnical parameters:Working wide2200mm Link paper speed200m/minAir pressure6 bpa Structural feature:The maximum diameter of the applicable paper:1500mm.With the automatic tension control of the original paper holder, the paper can be picked up at high speed and the success rate is high.No tail paper receiving, reducing paper consumption (only partially overlapping paper tape with a width of 40mm).When paper car take out, the automatic turn out, and the vacuum adsorption, easy paper loading, automatic tension control paper receiving zero turnovers.All PLC automatic control, accurate, less failure, easy maintenance.The first round of the buffer when you pull the paper, automatic alignment, easy to pull paper.Machine superiority cylinder control speed splicers paper receiving moment does not appear normal motor control of rubble, blistering.Paper receiving highest speed of 200 m / min.Main component parameters:Part nameCraftsmanshipSpecificationMaterialSurface treatmentUpper paper guide shaft￠137mm45# steelRound grinding chromeLower paper guide shaft￠150mm45# steelRound grinding chromeBuffer reel guide roller 1￠126mm45# steelRound grinding chromeBuffer reel guide roller 2￠137mm45# steelRound grinding chromePinch paper roller￠99mm45# steelRound grinding chromeHold paper roller￠99mm45# steelRound grinding chrome Mainly purchased parts, raw materials and origin:Serial numberName of main partsBrands or place of originRemarks01BreakerSchneider 02ContactorSchneider 03RelaySchneider 04Left and right conversion solenoid valveJapan SMC 05Precision pressure regulatorJapan SMC 06Electric proportional valveJapan SMC 07Speed increase relayJapan SMC 08FilterJapan SMC 09Wire ropeAmerican SmurfsAviation equipment10Sealing ringAmerican Parker 11Proximity switchOmron Japan 12PLCTaiwan Delta 13Geared motorTaiwan Takasaki 14The electromagnetic valveTaiWan AirTAC 15CylinderSTNC 4,R09B Top paper preheaterA,Technical parameters:Working wide2200mm Diameter of preheat roller￠900mmAngle adjustment range0-270°Angle shaft diameter￠110mm×2Steam temperature200oCSteam pressure1.2MpaWorking power380V 50Hz 3PHMotor power250W short(S2)working systemB,Structural feature:Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard.Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 0-270°.The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate.C,Mainly purchased parts, raw materials and origin:Serial numberName of main partsBrands or place of originRemarks01FrameworkTang Steel ProfileWelded parts stress relief02Steam rotation jointQuanzhou yujie 03PreheaterHangang or jigangQ235Bpressure container board04Seat belt bearingFuJian FGJ 05RV ReducerTaiwan city-state or WanxinRV7506Main electrical appliancesSIEMENSContactor, relay, button07TrapBeiJingFloat08 R09B Core paper preheaterA,Technical parameters:Working wide2200mm Diameter of preheat roller￠600mmAngle adjustment range0-270°Angle shaft diameter￠85mm×2Steam temperature200oCSteam pressure1.2MpaWorking power380V 50Hz 3PHMotor power250W short(S2)working systemB,Structural feature:Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard.Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 0-270°.The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate.C,Mainly purchased parts, raw materials and origin:Serial numberName of main partsBrands or place of originRemarks01FrameworkTang Steel ProfileWelded parts stress relief02Steam rotation jointQuanzhou yujie 03PreheaterHangang or jigangQ235Bpressure container board04Seat belt bearingFuJian FGJ 05RV ReducerTaiwan city-state or WanxinRV7506Main electrical appliancesSIEMENSContactor, relay, button07TrapBeiJingFloat08 5,RG09B-3 Triple preheaterA,Technical parameters:Working wide2200mm Diameter of preheat roller￠900mmAngle adjustment range270°Angle shaft diameter￠110mm×2Steam temperature200oCSteam pressure1.2MpaWorking power380V 50Hz 3PHMotor power250W short(S2)working systemB,Structural feature:Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard.Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°.The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate.C,Mainly purchased parts, raw materials and origin:Serial numberName of main partsBrands or place of originRemarks01FrameworkTang Steel ProfileWelded parts stress relief02Steam rotation jointQuanzhou yujie 03PreheaterHangang or jigangQ235Bpressure container board04Seat belt bearingFuJian FGJ 05RV ReducerTaiwan city-state or WanxinRV7506Main electrical appliancesSIEMENSContactor, relay, button07TrapBeiJingFloat08 6,SF-360E Cassette Single facerA,Technical parameters:Working width2200mm Design speed200m/minEconomic speed120-180m/minPaper feed range2250--850mmSteam temperature200oCSteam pressure1.2MpaWorking power380V 50Hz 55KWB,Structural feature:Main corrugating roller:￠360mm(According flute differ),pressure roller￠415mm,preheat roller￠400mm.Using negative pressure design, lower heat consumption, helps the core paper to press evenly and close to the surface of corrugated roller, make the corrugate molding better, because the pressure evenly, the top of corrugate can glue uniform and better, make the single corrugated paper have perfect laminating.Quickly change rollers in 10 minutes, while change corrugated roller with the electric trolley loading,put into the machine,and air pressure system will lock it,fixed to the machine base,only need a few buttons can complete the replacement quickly and easily.Corrugated roller adopt50CRMO high quality alloy steel, dealing with heat,after grinding tungsten carbide surface treatment.Corrugated roller, pressure roller adopt airbag control system having high stability, having the barometric pressure control buffering effect at the same time.Glue volume control with electric adjustment,rubber septum electric device,the glue system can operate independently when the motor stops,prevent glue exhausted.The moveable type glue unit is convenient to clean and maintain.Easy operation control system, touch screen operation interface,Drawing with color display operating status, function selection, fault indication, and parameter settings, etc. can exclude exhibit this machine fully functional, easy to operate, user-friendly.Built-in pre-conditioner with proportional spraying device, adjustment the core paper temperature and moisture.Main, vice corrugating and pressure roller bearings are used in high-temperature grease to ensure bearing life running smoothly.C,Main component parameters:Part nameCraftsmanshipSpecificationMaterialSurface treatmentCorrugated rollerMain roll￠360mm 50CrMAoTungsten carbide treatmentPressure roller￠415mm 45# steelHardened round grinding chrome plating polishingGlue roller￠269mm45# steelRound grinding and pressing pit mesh chrome platingFixed paste roller￠153mm45# steelRound grinding chromePreheat roller￠400mmQ235BRound grinding chromePaper guide roller￠110 mm45# steelRound grinding chromeD,Main dynamic parameter:NamePowerVoltageFrequencyMain drive motor30KW380V50HZHigh-pressure suction motor15KW380V50HZAdjustable glue push rod30W380V50HZGlue adjustment motor200W*2380V50HZRubber pump motor2.2KW380V50HZMotor of glue department3.7KW380V50HZMain parts brand and origin:Serial numberMain part nameBrand or place of originRemarks01Box rackSelf-producedHT25002Rotary joint and metal hoseFuJian 03Main drive motorYongShun30KW Inverter motor04RV reducerTaiwan city-state or Wanxin 05BearingC&U 06Seat belt bearingFuJian 07High pressure fansShanghai yingfa 15KW08Pneumatic ComponentsAirTac 09The electromagnetic valveAirTac 10Low-voltage electrical appliancesSIEMENSContactor, relay, button11Frequency controller and PLCDelta or HuiChuan 12Touch screenTaiwan Weilun or Kunlun Tongtai 7,TQ25-2 Heavy type conveyor bridgeA,Technical parameters:Working width2200mm Design speed200m/minBridge layer2 layerWorking power380V 50Hz 13KW B,Structural feature:The part of the flyover is to lift the single-facer corrugated paper produced by the single-facer machine, lift it and transport it to the glue coating machine, apply the glue to the double-facer machine, slowly convey it, and have sufficient paper storage capacity, which is convenient for changing paper and order without stopping.This part is made by connecting the main beam with national standard 250 channel steel, 150H steel, 63 angle steel, etc., and the structure is reasonable. No jitter at high speed. The conveying and storage areas are covered with galvanized steel, with low friction, 3 sets of climbing ladders, and 1.2-inch safety guardrails on both sides. , High-strength herringbone pedal, to ensure the safety of personnel and easy operation.Both sides are equipped with safety barriers and security herringbone pedal operation plane is equipped with safety ladder, ensure staff safety and ease of operation.All roller surface after grinding hard chrome plating.Lifting part of independent frequency conversion drive. The high-strength jointless belt has no corrugation, and the upper layer is conveyed slowly and over a long distance, so it is not easy to break the paper.C,Main dynamic parameters: NamePowerVoltageFrequencySingle-facer corrugated paper lifting motor4KW 380V50HZBridge adsorption fan3KW 380V50HZAdjusting board wide motor250W380V50HZD,Main parts brand and origin:Serial numberMain part nameBrand or place of originRemarks01The bridge main skeletonTiangang or tanggang It is made of national standard 250 channel steel, 150H steel, 63 angle steel, etc.02GuardrailTiangangФ42mm Low pressure fluid pipe03Paper lifting beltShanghai PVC conveyor belt04Cardboard conveyor beltHebei Parallel transport rubber band05Frequency converterDelta or HuiChuan 06BearingC&U 07Seat belt bearingFuJian 08Paper width adjustment reducerShangdong jinbuhuan reducer 09Paper motor(frequency)Hebei hengshui 10Conveying roller and paper roller ,over paper rollerTiangang Seamless steel pipe 11Low-voltage electrical appliancesSIEMENSContactor, relay, button8,Bridge correction machine control systemA,Technical parameters:Non-contact detection corrugated.High precision correction paper.It does not require any adjustment when the width of the paper changes.Closed-loop control, continuous operation.Full size infrared LED detection, long life.At the same time the center and edges of the base correction. Bridge tension control system to ensure that there is a single corrugated paper steady tension.Tension control manually controlled by the regulator.With auxiliary threading motor. In the new paper, when customer assistance.With the paper through the switch. Joints over time cut the tension. B,Main parts brand and origin:Serial numberNameQuantityModel Correction machine1Correction light curtain2FE45212face paper light curtain1FE45213Fitting module2ZC40814control motor2AG25915control panel2DC03416display1DO2000 Tensioner1PLC1FBS-24MAT2-AC2Proportional valve2DSMC I+V1050-313Brake system2 9,GM-20 Double glue machineA,Technical parameters:Working width2200mm Design speed200m/minEconomic speed100--180m/minGlue volume adjustment range0.08-0.6mmNumber of anilox roller32 linesPreheating cylinder temperature range150-200oC Working power380V 50Hz 9KWAir source system0.4-0.9MpaPressing methodPneumaticB,Structural feature:The double glue machine is a corrugated paper conveyed from the flyover. After preheating, it is coated again with glue and then pasted into the double-sided machine to paste and bond to produce three-layer five-layer cardboard.Frame cast iron structure, stable performance, upper middle layer preheater diameter 400mm, increase paper temperature to facilitate glue paste, double pressure roller design glue evenly, stainless steel glue groove, automatic circulation glue supply.after quenched of the glue roller surface,the hole machining, surface grinding and doing balancing engraved anilox pit type, coating evenly, less consumption of plastic.The transmission of the glue unit is directly connected by the frequency conversion motor through the reducer, and the frequency conversion control ensures that the linear speed of the glue roller is synchronized with the double-sided machine and can operate independently. Use angle sensor, PLC, touch screen man-machine interface display. According to different paper quality, different speeds automatically control the amount of glue, according to the different corrugated shape automatically adjust the gap between the pressure rollers, without accumulating errors.C,Main component parameters:Part nameCraftsmanshipSpecificationSurface treatmentGlue roller￠268mmRound grinding and pressing pit mesh chrome platingFixed paste roller￠146mmRound grinding chromePressure roller￠150mmRound grinding chromePaper shaft￠110mmRound grinding chromePreheating cylinder￠400mmRound grinding chromeMain dynamic parameters:NamePowerVoltageFrequencyRubber roller active motor3KW*2380V50HZGlue adjustment speed reducer200W380V50HZRoller gap adjustment motor200W380V50HZE,Main parts brand and origin:Serial numberName of main partsBrands or place of originRemarks01Glue roller and paste rollerTiangang45# steel02Preheat rollerTiangang or JigangQ235B Container board03BearingC&U 04Bearing with seatFuJian 05Pneumatic ComponentsAirTac 06Low-voltage electrical appliancesSIEMENSContactor, relay, button07Glue reducerTaiwan city-state or Wanxin 08Main reducerTaiwan city-state or Wanxin 09Touch screenTaiwan Vinylon or Kunlun Tongtai10.4 inch10PLC and inverterDelta or HuiChuan 11Timing beltGermany OPTIBELT 12TrapBeiJingFloatSM-F Double facerA,Technical parameters:Working width2200mm Design speed200m/minEconomic speed150-200mminHot plate number600mm×18 pieceCooling section length4 metersTemperature requirements160-200oCSteam pressure0.8-1.3MpaAir pressure0.5-0.6MpaPneumatic pressure plate10 groupsWorking power380V 50Hz 55KWB,Structural feature:The double-sided machine is a glued single-sided corrugated paper and facial paper laminated, heated platen heating, glue paste, stereotypes to produce flat cardboard.Surface of hot plate is dealed with grinding, hot plate width600mm,in total 18 pieces hot plate,Minister cooling stereotypes 4m.Hot plate is made adopt container board, enclosed pressure container certificate and inspection certificate.Internal thermal panels for partition isolation structure,s-shaped flow of steam, Steam, water separation function apparent,improve the using rate of steam.The hot plate adopts pneumatic pressure plate structure. The pressure plate lifting adopts pneumatic structure. 10 sets of spring pneumatic pressure plates are standard.The heat pipe of the heating plate controls the temperature in multiple sections and has a temperature display.The upper cotton webbing is automatically centered by the correcting pneumatic valve, and the double cylinder is used to control the S-shaped cotton web tensioning device. The amount of tightening is large.The lower belt adopts pneumatic tensioning mechanism, the structure is simple and practical, the left and right of the lower conveyor belt is automatically corrected and aligned, and it can also be adjusted manually on both sides.Gearbox drive unit using an independent structure, gear steel ZG-500 number for materials, the use of oil-immersed gear lubrication.Electrical components used internationally renowned brands, the device stable and reliable operation.Main drive motor for the motor frequency energy, low-speed torque, wide speed range, reliable, easy maintenance.The main backbone of high intensity profiles GB, solid structure, beautiful appearance, suitable for high speed working.C,Main component parameters:Part nameCraftsmanshipSpecificationSurface treatmentUpper drive rubber roller￠700mmCovered with wear-resistant rubberLower drive rubber roller ￠400mmCovered with wear-resistant rubberFront and rear driven belt roller￠215mmRound grinding chrome plating polishingTop tension roller￠155mmRound grinding chrome plating polishingUpper belt adjustment roller￠155mmRound grinding chrome plating polishingD,Main dynamic parameters:NamePowerVoltageFrequencyMain drive motor55KW380V50HZE,Main parts brand and origin:Serial numberName of main partsBrands or place of originRemarks01Main skeletonTiangang or lai gang production profilesNO.36channel and NO.18 I-beam02Drive wallboardHeBei HanDanQ34503Heat boardTiangang or JigangQ235B container board made04Main drive motorHeBei HengShui55KW Frequency motor05Cotton webbingShenYangCotton webbing thickness:9mm06TrapBeiJingFloat07Low-voltage electrical appliancesSIEMENSContactor, relay, button08Pneumatic ComponentsAirTac or sono 09Frequency converterDelta or HuiChuan 11BearingC&U 12Bearing with seatFuJian 11.NCBD thin blade slitter scorer(Zero Pressure Line)A,Technical parameters:Working width2200mm Design speed250m/minEconomic speed200-230m/minMechanical configuration6 Knife 10 lines Min cutting width140mmMinimum indentation distance0mmCutter wheel positioning accuracy±0.5mm Horizontal movement of the whole machine±100mmB,Structural feature:The synchronous servo motor controls the row of knives and wires. Automatic reset. Precise size. Change order time is 1- 3 seconds. The two machines can be used to change orders immediately without slowing down. PLC control system, using CANopen bus system, with order management function, equipped with a synchronous signal input interface with dryer speed.HMI with 10.4-inch color touch screen, storage 999 orders, change orders automatically or manually for a single, fault alarm.Three kinds of pressure line forms:Convex against the concave(three layers line),Convex against the concave(five layers line),Convex against Flat,Three kinds of electric pressure line forms can be converted.Crimping round shades by computer control,linear, and easy to bend.Using thin tungsten alloy steel knife,sharp blade,long life of more than 8 million meters.knife sharpener for computer control,automatic or manual knife sharpener,Cutting edge sharpening can be divided,improve productivity Efficiency.Imported synchronous belt transmission is adopted, and the thin blade holder and the crimping seat are supported by linear bearings, and the positioning size is accurate without accumulating errors.The cutting and crimping are driven by independent frequency conversion motors. The suction port is automatically positioned with the change order.With gas storage tank and low pressure protection function.C,Main dynamic parameters:NamePowerVoltageFrequencyRow of single-pole servo motors0.45KW380V50HZSlitting inverter motor7.5KW 380V50HZPressure line frequency conversion motor7.5KW380V50HZSuction outlet frequency conversion motor0.55KW380v50HZD,Main parts brand and origin:Serial numberName of main partsBrands or place of originRemarks01FrameShanDong JiNanQ34502Rail beamTianJinQ34503PLC Programming controllerSchneiderCANopen Bus system04HMIKinco10.4 inch05Row knife servo controlKinco500w06Row line servo controlKinco500w07Line change controlKinco500w08Suction controlKinco500w09Proximity switch, photoelectric switchJapan omron 10RelaySchneider 11Main frequency conversion motorHeBei5.5KW×212Horizontal motorShandong Jinzhan Reducer 13Suction exhaust motorZheJiang0.55kw14Solenoid valve, cylinderAirTac 15BearingHRB or C&U 16Bearing with seatZheJiang Wuhuan 17Tungsten alloy bladeSichuan Boyan￠260mm18Linear GuidesTaiWanShangYin12,NC-20 NC cutterA,Technical parameters:Working width2200mm Design speed200m/minEconomic speed130-180m/minMin. cutting length500mm Max. cutting length9999mmCutting accuracy±1mm, Working power380V 50Hz 53KW Structural feature:It can store 200 units orders,replace the cutter specifications quickly and accurately,changing orders without stop,And enables networked computers to facilitate production management.Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy.Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life.Around feed rollers are used the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage.This type of brake is energy storage type (non-energy brake), so in the process of production, the average power consumption is 1 / 3 of that of the ordinary NC cutting machine, saving more than 70% of electricity and achieving the goal of saving money.Exact and adjustable no gap gear to ensure precise blade engagement, running balance.Independent oil pump and filter are used to distribute two sets of copper pipes in each gear position to feed oil, lubricate and cool.Knife roller: fine quality forged steel material, the balanced, with good stability.C,Main dynamic parameters:Part nameCraftsmanshipSpecificationSurface treatmentSpecial treatmentCross cutting the upper and lower knife axis￠215mmConditioningDynamic balanceFront lower conveying roller￠155mm Round grinding chrome plating polishingDynamic balanceRear lower conveyor roller￠155mm Round grinding chrome plating polishingDynamic balancePaper shaft￠165mmPacked with siliconeDynamic balanceOutput sun gear￠160mmPolyurethaneIntensiveD,Main dynamic parameters:NamePowerVoltageFrequencyMain drive servo motor42.9KW 380V50HZFront feed motor2.2KW(Frequency adjustment speed)380V50HZRear feed motor2.2KW(Frequency adjustment speed)380V50HZLubricating oil pump motor0.18KW*2380V50HZE,Main parts brand and origin:Serial numberName of main partsBrands or place of originRemarks01Box rackSelf-producedHT25002Knife rollTiangang Precision Forging42CrMo03Full AC servo motorShanghai Futian42.9KW04Paper frequency conversion motorHeBei YongShun 05Flying shear servo control systemINVT 06Rotary encoderGermany SIKI 07Timing beltObi, Germany OPTIBELT 08Tightening sleeveXianYang ChaoYue 09Bearing with seatFuJian 10Low-voltage electrical appliancesSIEMENSContactor, relay, button11Proximity switchOmron Japan OMRON 12Frequency converterDetal or HuiChuan 13HMIKunlun State 14Sun gearShenZhen 13,DLM-LM Automatic large gantry stackerA,Technical parameters:Working width2500mm Design speed250m/minEconomic speed150-250m/minMaximum stacking length3500mm Maximum stacking height1700mmWorking power380V 50Hz 17KWB,Main performance characteristics:Gantry stacking.Change order time 20 seconds,automatic counting.Synchronized with the production management system,orders management,Centralized management,Do not slow down automatically for a single.Production management for a single waste is less than 700mm.The crawler stacking platform,AC servo control lifting, stacking stable,tidy.Backsplash can automatic shift,stacking for small orders;Independent sealed control cabinets, electrical equipment operating under clean environment;Color touch-screen display for easy on-site operation.Fully automatic operation control, improve efficiency and save manpower, reduce labor intensity.Main dynamic parameters:NamePowerVoltageFrequencyMain conveying motor3KW*3380V50HZSuction motor3KW380V50HZHorizontal conveyor motor3KW380V50HZTailgate motor0.75KW380V50HZD,Main parts brand and origin:Serial numberName of main partsBrands or place of originRemarks01FrameTiangangMain frame No. 16 channel steel02PU Leather beltShangHai 03Frequency converterTaiwan Delta3.7KW04Horizontal reducerShanDong 05Proximity switchOMRON 06PLCDelta 07HMIKunLunTongTai 08Rotary encoderWuxi Ruipu 09ContactorSchneider 10Pneumatic ComponentsAirTAC 14,ZJZ glue station system A,Technical parameters:Manual glue production0.8T Glue making methodTwo-step methodMain stirringHorizontal stirringCarrier agitationVertical stirringStorage tank storage1TWorking power380V 50Hz 10KWB,Main performance characteristics:Provide the starch adhesive to the corrugated single facer ,two glue machine and some other gluing equipment.Horizontal glue machine can meanwhile matched with main body glue and carrier glue, and mixing, glue large.Glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket,cycle for glue,Save the glue solution,prevent the glue solution in the rubber plate pasting and caking precipitation.C,Main component parameters:Part NameParameterSpecificationMaterialPowerRemarkHorizontal main body glue mixer1250mm×1000mm×900mmQ3454KWHeBei HengShuiCarrier glue mixer￠800mm×900mmQ3451.5KWHeBei HengShuiSingle-facer machine, gluing machine and gluing bucket￠800mm×1000mmQ345 Storage bucket￠1200mm×1200mmQ3451.5KWHeBei HengShuiLow voltage electrical appliancesSIEMENS Contactors, Relays, Buttons15,Steam systemA,Technical parameters:1Steam consumptionAbout 1.2T/h2Equipped with heat source2t/h3Steam pressure1.25Mpa 4Maximum temperature in the pipeline170-200oCB,Maximum temperature in the pipeline:It supplies heating energy for the thermal equipment of the production line to keep the working temperature stable.Each unit is designed as an independent small unit steam supply system, saving energy and easy adjustment.Each group of hydrophobic units is equipped with an empty bypass, which cools the equipment quickly when the production is stopped.Floating ball trap, with emptying device, stainless steel check valve, to prevent leakage.The metal hose is used for flexible connection between the piping system and the rotating heating components, so as to prolong the service life of the rotating joint.All steam pipes in the machine are made of seamless steel pipes to ensure the safety of use under normal pressure. C,Main parts brand and origin:Serial numberName of main partsBrands or place of originRemarks01Rotary joint, metal hoseQuanzhou Yujie 02TrapBeiJingFloat03Globe valve, ball valveYuanDa China 04Check valveZhengzhou Yuming 05
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