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Tianhe Pharmaceutical GMP 21 CFR Part 11 Function High Speed Tablet Press Machine for Pharmaceutical1
Pharmaceutical Equipment Machinery, Tablet Press, High-Speed Press
Shanghai Tianhe Pharmaceutical Machinery Co., Ltd.
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Product Description GZP570-61 High Speed Rotary Tablet Press Machine Product DescriptionApplication:This machine is one kind of double-side rotary tablet press machine, which can press granular materials into round shape tablet, irregular tablet or double-side engraved tablet.This machine is mainly used in pharmaceutical, chemistry, foodstuff, electronic industries.Features:1. Perfect pressure system, double pressure forming of main pressure and pre pressure, narrow spacing, large pressure wheel, special structure design, make it have the ability of bearing heavy load without deformation, long compression time of tablets, stable operation. It ensures the tablet weight accuracy and tablet hardness during tablet pressing.2. The rotating speed of the turret is high, and the linear speed of the center point of the die hole in the turret is 103m / min; the double-sided tablet pressing, with the maximum output of 450000 tablets per hour, can meet the requirements of large-scale production in pharmaceutical plants.3. The upper pressure wheel is connected with the pressure sensor by the lever principle, which has the characteristics of high measurement accuracy. The average working pressure and single value pressure of the tablet can be displayed accurately through the amplifier and the display screen; at the same time, the maximum working pressure can be set when the actual work. When the pressure exceeds the set value, the machine will automatically stop in an emergency and play a protective role. 4. The thin oil lubrication part of the equipment adopts automatic lubrication system such as electric lubrication pump and metering parts to supply oil to the upper and lower guide rails, main pressure wheels, upper and lower punch bars, etc., and adjust the lubrication frequency and time on the touch screen in time according to the actual work needs. In order to obtain the best lubrication effect, reduce the noise and prolong the life of the parts. 5. The control part adopts programmable controller, and the operation panel adopts color touch screen, which is convenient and intuitive. Display as the user's operation interface can display the main technical parameters, and can set the rotating speed, maximum working pressure and lubrication frequency of the turret Control parameters such as rate and time. 6. It has various protection functions: the oil level of the lubricating pump is too low, the up and down flushing is not loaded, the pressure is overloaded, the front, rear, left and right doors are not closed, and the emergency stop button can quickly locate the fault point through the touch screen, effectively ensuring the normal operation of the equipment.7. The forced feeding device is directly installed on the main body, with good stability, and the gap between the forced feeding device and the turret is not easy to change; the double impeller feeding plate has strong adaptability to materials, and the mixing filling device can ensure the full filling of powder in any case, and prevent the separation of coarse and fine particles.There is a sensor in the hopper. When the material level is low, the machine will give an alarm automatically 8. The electric control device is integrated with the main machine, covering a small area, the whole machine is beautiful and atmospheric, easy to operate and use, the turret has high speed and large production capacity, the sales price is only about half of that of the same high-speed tablet press, with high cost performance.9. Material of main key parts: Copper track is cast with special formula of military enterprise, which improves wear resistance. The upper and lower press wheel frame, turret, lower main bearing seat, upper track plate, middle plate, etc. are cast by Japanese technology. Through metallographic analysis, the internal molecular structure of the material is uniform, compact, free of bubbles, sand holes and cracks, the internal pressure is reliable, and the surface of the casting body is flat and smooth. The spindle is made of special grade profile, with small deformation and good rigidity.10. Machining process of mechanical parts: main parts such as copper track, upper and lower pressure wheel frame, turret, lower main bearing seat, upper track plate and middle plate are processed by machining center, which ensures high precision of parts and improves operation stability of the whole machine.11. The worm gear box adopts high-precision circular arc surface worm gear pair, which is characterized by small clearance, stable operation, low noise, high bearing capacity, small volume and high efficiency12. It adopts high-strength frame structure, the main pressure is 100 KN, and the pre pressure is 40 KN. It is especially suitable for the pressing and forming of traditional Chinese medicine tablets and large varieties of tablets.13. A special lubricating oil chamber is added inside the turntable. Under the action of centrifugal force, the lubricating oil lubricates the lower punch rod at high speed to reduce the wear and stick punch of the lower punch rod. Main Technical Specifications: ModelGZP-61 Number Stations61 Tooling StandardBB Max Main Pressure(KN)100 Max Pre-pressure(KN)40Max Tablet Diameter(mm) Round Tablet13 Irregular Tablet16 Max Filling Depth(mm)15 Max Tablet Thickness(mm)6 Max Turret Speed(r/min)60 Max Production Capacity(pcs/h)4392000 Motor Power(kw)11 Overall Size(mm)1420*1200*1850 Machine Weight(kg)3500 Detailed PhotosDelta 10 inch color touch screen (Display Chinese,English or other languages)Display real-time working pressure, rotating speed, output counter and other data.3-level management authority.Electronic signature CFR21.Remote access.Single value pressure display.Formula management.Without handwheel easy to operate,rich interface,safe and reliable. Operating table1.Without handwheel control,the main pressure,pre-pressure and filling volume can be adjusted automatically via touch screen.Electrical system1.Adopt international famous brand, such as Delta, Schneider etc Main motorAdopt powerful main motor 11kw (ABB) And adopt high-precision reducer,achieve high torque stable & strong power output. Automatic lubrication oil &grease system1.Lubrication oil to lubricate punches, tracksGrease oil to lubricate shaft & bearings. Turret structure and materialsThe turret adopts three part structure.Material use HT300& 2Cr13 The surface of turret is covered with hardened layer so that the turret surface is wear resistant.4.Upper punch with oil catch ring, dust proof ring5. Lower punch with dust proof ring 6.Full closed working turret Force feeder system1.The forced feeding device is directly installed on the main body, with good stability, and the gap between the forced feeding and the turntable is not easily changed. The double blade wheel feeding disc has strong adaptability to materials, and the mixing and filling device can ensure sufficient filling of powder in any situation and prevent the separation of coarse and fine particles Force feeder special hopper1.The special hopper have a rotary valve to control powder flow. Packaging & Shipping1. Wooden packaging meets export packaging standards.2. Packaging is free of charge.3. The delivery time is 15-45 working days.4.The transportation methods can be SEA,AIR and EXPRESS After Sales Service1. Installation Services are available with all new machine purchases. We will provide the technical know how for your operation smooth transition and support for installing, debugging, operation of the machine, it will indicate you how to use this machine well.2. We dispatch our engineer to customer factory to set up and run the machine.3. We will provide our customers with good quality,good serivce,good price and good friendship.CertificationsOur ExhibitionSamples Company ProfileShanghai Tianhe Pharmaceutical Machinery Co., Ltd. Is the innovative leading manufacturer and professional total-solution supplier for pharmaceutical processing machines, packaging equipments and related service in Pharmaceutical & Food industry over 40 years and exported over 70 countries.We are a high-technology enterprise, all tasks from casting to metal machining and general assembly are accomplished by ourselves. We are dedicating ourselves to reinforce quality control and satisfactory service. We can supply the most suitable products to our clients based on detailed URS analysis and mutual communication.All machine in our factory can be customized depending on your requirements,We have successful experience design machines according to customer's requirement. The machine absorbing advanced technology in the world, is the new generation of the automatic filling and sealing machine. It has the characters like Omron PLC control,reasonable design, compact structure, beautiful appearance, stable and reliable performance, high filling accuracy, adaptability, simple operation, easy maintenance, cleaning and convenient.
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