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Top Choice Simple Operation Coating Machine for Water Heater Production1
Spraying Machinery Spreading Equipment, Coating Machine, Simple Operation Coating Machine
Guangdong Zhenfulong Machinery Equipment Co., Ltd.
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Product DescriptionAutomatic Enamelling MachineThis on-line wet lining line for liner consists of 2 sets of 3-station on-line liner coating machine and accumulation and suspension line.The on-line enamelling machine can automatically complete the in and out of the single inner liner, rotating, turning, spraying slurry and other enamelling process actions, the equipment includes a fixed frame, a mobile frame, a swing frame, a diaphragm pump, a dosage tank, etc.; the mobile frame can be moved forward and backward on a fixed frame, the power adopts a cylinder or a motor, the inner liner can pass smoothly when the mobile frame is moved back; the swing frame is equipped with three stations for placing a single inner liner, and the swing and mobile frames are connected by the spindle, and the swing frame is driven by a cylinder with the spindle as the pivot point to swing at a predetermined angle. The swinging frame and the mobile frame are connected by a spindle, and the swinging frame is pushed by a cylinder to swing at a predetermined angle with the spindle as the pivot point; when the mobile frame is moved forward, the swinging frame can carry the corresponding position of the inner liner, thus completing the rotating, turning, spraying and other enamelling actions, which has a better effect of the enamelling and a higher yield.Online automatic enamelling machine technical parameter tableNo.ItemUnitParameter ValueRemarks1Applicable Diametermmφ300, φ340, φ370, φ410Single and Double Liner Models2Total Length of Inner Linerminmm400The maximum length shall be subject to the size of the original machine basemax14303Average Enameling Thicknessmm0.3 - 0.5-4Total PowerKw11380 (220) V/50Hz5Compressed Airm3/min60.6 - 0.8Mpa, Instrument - used Compressed Air6Industrial Waterm3/h1.5-7Position Space Dimensionm7×5.5×4.7Length × Width × Height8Number of StationsPiece6-9Production Cyclemin/6pcs2.5 - 3Taking 60L as an Example10Number of Personnel EquippedPiece2-1. Which manual operations can automation equipment replace?Mainly replaces highly repetitive, precision-demanding, labor-intensive, or hazardous operations such as assembly, welding, material handling, sorting, packaging, and inspection. Particularly suitable for electronics, automotive, food, pharmaceuticals, and similar industries. 2. What levels of precision and efficiency can the equipment achieve?Precision varies by equipment type. For example, precision assembly equipment can achieve repeat position accuracy of ±0.01mm, while welding robots achieve path accuracy of ±0.1mm. Efficiency is typically 3-10 times higher than manual labor and supports 24/7 operation, depending on production scenarios. 3. Does the equipment support flexible production (multi-variety, small-batch switching)?Modern automation equipment (e.g., robots, smart production lines) often supports flexibility. Quick changeovers for diverse products are achieved through programming or fixture replacement, meeting customized production needs. 4. Can we directly install automation equipment into our existing production line?Requires evaluation of current line layout, processes, and product characteristics. Most scenarios allow customization for compatibility, though complex cases may require partial line modifications. 5. What skill level is required to operate the equipment?Basic operations (startup, shutdown, daily checks) require minimal training. Programming and maintenance need professionals, but enterprises can opt for training services or supplier-provided technical support. 6. What is the typical payback period for automation upgrades?Usually 1-3 years, depending on equipment investment, labor cost savings, and productivity gains. Labor-intensive industries or high-capacity enterprises experience shorter payback cycles. 7. What is the warranty period, and what after-sales services are provided?Standard warranty is 1-2 years, extendable for core components. Services include installation, troubleshooting, spare parts replacement, and remote support; some suppliers offer regular maintenance. 8. What is the response time for equipment failures?Reputable suppliers commit to 24-hour response; local service points provide on-site repair within 48 hours. Remote diagnosis is prioritized for remote areas before dispatching engineers. 9. Do you provide equipment upgrades or re-engineering services?Most suppliers support upgrades (software updates, feature expansions). If production needs significantly change, re-engineering or retrofitting based on new process requirements is available. 10. Is automation equipment more energy-intensive than manual labor?Initial energy consumption may increase due to machine operation, but long-term comprehensive energy use (including labor and material waste) decreases through efficiency gains and defect reduction. Aligns with energy-saving trends. 11. Is automation suitable for small-to-medium enterprises (SMEs)?Yes. Cost-effective solutions (e.g., compact robots, modular equipment) now exist for SMEs, with lower upfront investment. Significantly enhances production stability, especially for enterprises with steady order volumes.
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