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300 Series 1000kw Low Speed Syngas Gas Generator Set Pyrolysis Syngas1
Power Generating Sets, Syngas Generator Set, Wood Gas Generator Set
Wuxi Powermax Renewable Energy Technology Co., Ltd
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Product Description Product Description Equipment IntroductionThe 300 series biomass gas generator set, which uses waste rice husk, straw, wood and other agricultural and forestry wastes as raw materials, is pyrolyzed and gasified by biomass gasifier to produce combustible gas fueland drive the engine to work. Using rice husk, straw, wood flour and sawdust instead of expensive and tightpetroleum resources has good comprehensive economic benefits, and can also eliminate a large number of ricehusks and directly incinerate straw pollution to the environment. The development and utilization of biomass energy with modem technology is of great significance to the establishment of energy system for the sustainabldevelopment, the promotion of social economic development and the improvement of ecological environmeThe power range of 300 Series biomass gasification generator set is 400-1000 kw, and the technical reaches the advanced level in China.Technical Featuresa Single machine has high power with power range 400kw-1000kwm;Non-pressunzed natural suction, double-layer pipe intake system, and high resistance to tar;Removable intake valve box removable for convenient maintenance;Select extemal mixing or intemal mixing air intake system according to the hydrogen contentm;Adapt to low calorific biomass gas with high hydrogen contenta;High automation, high safety, and low operating cost.Application Gas Source RequirementsThe gas shall be dedusted, tar removed, desulphurized, dehydratedd cooled before entering the engine, and shall meet thefollowing requirements:Inlet gas temperature ≤ 40oC Gas calorific value ≥ 4.0 mg/Nm3;Gas pressure 2.5-10 kpa;Pressure change rate ≤ 1 KPA / min;Water content ≤ 40 g/Nm3, no free water;Dust content ≤ 30 mg/Nm3;Dust particle size ≤ 5 μm;Tar content ≤ 50 mg/Nm3;Hydrogen sulfide content ≤ 50 mg/Nm3;Total sulfur content ≤ 100 mg/Nm3; Technical specifications ItemTechnical specifications generator set Model of the Set 1000GFLS Rated Power (KW) 1000 Rated Voltage (KV)0.40.44Rated Current(A)18041640Rated Frequency(HZ)5060 Power Factor COS0.8 LaggingMode of Excitation Brushless Phase & Connection 3 Phases 4 Wires Generator Model 1FC6 SIEMENS Overall Dimensions(mm)8287X2421X2782Net Weight(kg) 40000engineModel of Engine TNJD-16V300Q2 Mode Water cooling, four stroke, spark plug ignition, open combustion chamberNon Pressurization Arrangement of Cylinder16 cylinders, Type V EngineCyclinder Diameter(mm)300Stroke(mm) 380 Rated Power(kW) 1100Speed(r/min) 600Direction of rotation (from the end of the flywheel) Counter ClockWiseStart-up Mode Compressed AirExhaust temperature of each cylinder (oC) ≤580Gas inlet temperature (oC) ≤40Gas Pressure(kPa) ≥2.5Oil Consumption(g/kWh)≤1.0The 300 series gas generator sets are widely used in clean energy power generation and comprehensive utilzation of waste heat, such as syngas, straw gas, coal gas, natural gas, biogas, blast furnace gas, coke ovenblue carbon gas, etc. The rotate speed is mainly at 500r / min and 60or / min, and the power ranges from400kw to 3000kw.The 300 series gas generator sets use vanous combustible gas as raw matenals for combustion to drive the engine to generate electricity. The engine is based on Xicha 300 diesel engine, combined with the advantages ofthe large cylinder bore and long stroke of 300 diesel engine. The generator sets have fully learned from theadvanced gas engine technology both at home and aboard. Targeted improvement and R & D have been conducted to meet the requirements of all kinds of combustible gas to ensure the combustion function andreliability of gas engine. In this case, the generator sets can run more smoothly and run for a longer penod underfull load. Moreover, the interconnection can be more convenient, and the comprehensive efficiency ofco-generation can be realized by utilizing waste heat. 300 senes gas generator sets can output at high, medium, and low voltage, achieve automatic parallel and grid connected, and have become the most popular exportedproducts among the same power.Technical FeaturesAs a medium speed gas power generation, 300 series gas engine set has obvious advantages compared with domestic similar products in practical application.Vailable for high , medium and low voltage output which reduces initial investment and operating costs 300 Senes gas generator sets can be customerized into different voltage output at 10500V, 6300V, and 400V, so that all kinds of requirements can be met and the intial investemnt of transformers can be avoided, contributng to the reducton of copper losses and operatng costs. Moreover, it can not only be connected to the grid, but also be used directly with load, which greatly improved the economic benefit of the genset.The output power of the set is ensured to be stable and steady with a large cylinder diameter and long stroke. The prime mover of 300 Series gas generator set is modified from 300-type diesel engine with cylinder diameter of 300mm. It has the charactenstics of the large cylinder diameter, long stroke, low speed and large power reserve, and is more suitable for lower gas pressure than high-speed set. It s the best prime mover for gas gen -erating set, and the output power of the set is stable.The service life is guaranteed by the low rotational speed of the set. The main rotational speed of the set is 500/min and 60/min. The low rotational speed reduces the wear of the friction pair of engine parts, prolongs the service life of the parts, reduces the reserve of spare parts, and improves the economic benefit of the customers.The non-turbocharger naturally inhales air, which is applicable to varinous gas with low failure rate.With large emission of the single cylinder of 300 Serise gas genset, low pressure gas and air can be inhaled natu rally by the prime mover( the pressure of the gas source only needs to be greater than 2kpa ), which makes the gas genset has wider application scope and the low pressure transportation of the gas source safer. Self-priming intake gas directly enters into the combustion chamber after mixture without air intake parts like turbocharger and intercooler, contributing to the reduction of the failure rate.The in-line positive structure simplifies the engine layout with simple structure and convenient maintenance. The 300 Series gas engine is an in-line engine with large operating space for maintenance, especially for the crankshaft orthostatic structure. It can be solved on the spot no matter the set overhaul or shafting maintenance which greatly saving maintenance time and cost. However, in terms of the national crankshaft inverted structure of v-type high-speed machine, if it is not suported by professional overturning tools, it cannot be overhauled on the spot and must be returned to the manufacturer for maintenance.Safe and efficient gas utilizaton is ensued with multiple defences. Advanced air-fuel ratio control technology ensures the engine with a more ideal mixture of air intake ratio, the engine intake pipe is equipped with anti-explosion valve. Once tempering, it will automatically relief pressure; The flame quenched and extinguished by the igniter installed on the pipe can prevent the flame from spreading, and the solenoid valve will quickly cut off the gas source to ensure the safety of the set.Recovery and utilization of waste heat to realize heat and power cogeneration. The waste gas is connected into waste heat boiler of the set to produce hot water or steam. The set cycle cooling produces hot water,which can provide heating, bath, etc. Through comprehensive utilization, the comprehensive thermal efficiency of gas is over 70%, and the economic benefit is improved.Computer monitoring and management system can realize on-line monitoring of operation data is realized, and the functions of automatic closing and grid connection, fault diagnosis, automatic adustment of air-fuel ratio can also be realized, so that the remote management can be realized.Wuxi Teneng Power Machinery Co., Ltd. is located in Wuxi, a beautiful and advanced city near the Lake Taihu in Jiangsu.Our company was founded in 2003, which has a strong technical design, developing capabilities and professional processing capacity. It is a group company which manufactures biomass gasification equipment, coal gasification equipment, gasification of garbage and sludge and gas generator sets.The business covers: product design, R&D, manufacture, sales, project contracting, installation and debugging, project delivery, staff training, maintenance and technical advice. The company's main products include: biomass gasification power generation systems, coal gasification power generation systems, biomass gasic fier(fluidized bed gasifier, updraft fixed bed gasifier, downdraft fixed bed gasifier and twin-fire fixed bed gasifier), biomass boiler(biomass gasification boiler, biomass fired boiler), coal gasifier(single stage coal gasifier, two stage coal gasifier, twin-fire coal gasifier and fluidized bed gasifier), garbage RDF gasification power generation system, garbage RDF gasifier, sludge gasification power generation system, sludge gasifier, gas purification equipment and all kinds of gas generator sets. For example: biomass gas generator sets, straw gas generator sets, producer gas generator sets, coke oven gas generator sets, coking gas generator sets, blue carbon gas generator sets, biogas generator sets, natural gas generator sets and methane gas generator sets, etc.The company covers a total area of 10,000 square meters (including 2,000 square meters of office and 6,000 square meters of workshop) with more than 80 employees. The company has paid special attention to research and development, and independent technology innovation. Since establishment, the company has developed rapidly. It has owned a number of patents and other intellectual property rights, and registered many independent brand trademarks at present.
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