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China Factory Maintenance-Free Heavy-Duty Steel Vee Return Belt Conveyor Idler Rollers for Conveyors for Coal Mining1
Conveyor Parts, Premium Custom Idler Assemblies, China Factory Idler
Yuanping Xingsheng Machinery Manufacturing Co., Ltd.
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Product Description Introducing our premium, custom-made conveyor idlers, meticulously crafted to be maintenance-free, anti-wear, anti-corrosion, sealed, waterproof, dustproof, and anti-vibration. These idlers, made from high-quality steel, are engineered to deliver unparalleled reliability and superior performance across diverse industrial environments.BASIC INFORMATION OF CONVEYOR IdlerProduct TrademarkRisbonIdler Diameterφ89-φ219Idler Length200mm-2800mmIdler PipeQ235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton.ShaftQ235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and prolonedBearingC4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operationBearing BrandsHavalo,NSK, or as per your needsSealscomposite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proofBearing Sestbe made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress stateColorblack, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement.Our distinguished company, Yuanping Xingsheng Machinery Manufacturing Co., Ltd., takes immense pride in our elite TKAS idler production line, ingeniously developed by the esteemed Tangshan Kaiyuan. Additionally, we operate three semi-automatic idler production lines from the same renowned manufacturer. Enhancing our capabilities further, we boast two state-of-the-art idler shaft material production lines, a testament to the innovative prowess of Fuzhou Sanxun. Our extensive expertise enables us to proficiently handle idlers across a broad spectrum of diameters with remarkable precision and efficiency.φ89 mm-φ219 mm, showcasing our wide-ranging capacity. and a versatile length range extending from 190 mm to an impressive 2200 mm, ensuring adaptability for various applications.Our unwavering commitment to excellence is further highlighted by our use of premium special steels for idlers, sourced from distinguished suppliers like Xuzhou Guanghuan and the illustrious Taiyuan Iron and Steel (TISCO) stainless steel pipes. This careful material selection underscores our dedication to delivering quality and performance.Dedicated to superior quality, our meticulous straightening process significantly enhances the steel pipes, reducing ovality and straightness discrepancies of roller rings by a remarkable 50% compared to the MT821 standard. The idler's frictional resistance coefficient has been commendably reduced from 0.025 to 0.023; radial runout has been refined from 1.0 mm to an impressive 0.35 mm; and post-straightening straightness has improved from 1.0 mm to an extraordinary 0.20 mm. With an axial load capacity surpassing 15 KN as per the MT821 standard, the service life of our idlers elevates to a superior precision grade, exceeding an exceptional 45,000 hours.Our production line stands as a beacon of technological prowess, achieving full automation in every facet of the idler production process. From straightening to pipe cutting, boring, stamping, welding, and assembly, each step embodies efficiency and innovation, setting new standards in manufacturing excellence that lead the industry.Incorporating cutting-edge technology, our idler shaft processing is conducted on fully automated production lines. These lines deliver precise servo-fixed-length cutting, end face turning, chamfering, snap ring groove crafting, center hole drilling, and flat groove milling. Notably, the minimal distance between two milled grooves is a mere 190mm, highlighting our precision engineering,while accommodating workpieces of up to a generous maximum length of 2200mm, showcasing our capability to handle large-scale projects.Technological prowess1, Our idlers are masterfully engineered for seamless replacement, with robust welding craftsmanship ensuring the idler shell remains wear-free throughout its impressive standard service life of no less than 45,000 hours.2, Outfitted with specialized bearings and stamped bearing housings featuring dual-layer seals, our idlers offer unparalleled sealing, minimal rotational resistance, and long-lasting durability, setting a high bar for industry standards. To achieve peak performance, we employ elite bearings sourced from reputable imported brands, ensuring reliability and excellence in every rotation.3, Our idlers' exceptional dustproof capabilities rigorously comply with MT821 - 1999 regulations, while their waterproof performance adheres to these stringent standards, offering unmatched protection and longevity.4, Every steel material undergoes extensive pre-treatment to meet the St2-1/2 level. Parts incorporating welded structures are manufactured in strict conformity with national welding standards, aligning perfectly with the latest national criteria, ensuring safety and durability.5, With a rotational resistance coefficient of the upper idlers precisely at 0.022 or below, and the lower idlers maintaining a coefficient not exceeding 0.02, we exemplify our commitment to superior engineering and exceptional performance, delivering efficiency and cost-effectiveness. ApplicationProduct IndustriesCompany Introduction1. Company ScaleWelcome to the illustrious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished national 'Little Giant' enterprise renowned for its unmatched excellence in the belt conveyor industry. Our formidable registered capital stands proudly at 260 million yuan. Spanning an expansive 650 mu, which translates to approximately 433,333 square meters, our cutting-edge facilities feature 200,000 square meters of advanced factory buildings, complemented by 13,200 square meters allocated for offices, accommodation, and auxiliary facilities. Outfitted with over 500 state-of-the-art belt conveyor processing equipment, our total assets soar to an impressive 800 million yuan. With pioneering design, research, and manufacturing capabilities, we specialize in delivering innovative and superior belt conveyors, achieving an enviable annual sales revenue of 500 million yuan.2. Achievements and HonorsYuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of technological innovation and brilliance. Celebrated as a national high-tech enterprise, we are a model demonstration enterprise for intelligent manufacturing in Shanxi Province. Our accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Acclaimed by the China Heavy Machinery Industry Association, we are renowned for our steadfast contract commitment and impeccable reputation. Our trademarks and products epitomize excellence in Shanxi Province, reflecting our AAA-level quality and reputation. Our dedication is further exemplified by a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is fortified with 4 invention patents and 7 newly applied ones, supplemented by 52 utility model patents. Our contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed accolades in Shanxi and Xinzhou City.3. Main Products and CustomersXingsheng Company's core offerings encompass a remarkable array of expertly crafted belt conveyors tailored to diverse needs. Our outstanding products, such as the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have established their prestigious presence in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our elite clientele consists of industry giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.4. Company PhilosophyAt Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' Our steadfast pursuit of specialization and refinement, coupled with extraordinary innovation, propels us towards becoming the preeminent belt conveyor manufacturing hub, distinguished by superior intelligence and scale. We aspire to be a national single champion enterprise. By upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we maintain rigorous process and quality control. This unwavering dedication has earned us unyielding trust from our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal patrons, who consistently praise our product quality.EnterpriseQualificationCertificateR&D CenterXingsheng Machinery is profoundly dedicated to cultivating talent and fostering innovation. By steadfastly investing in talent acquisition and development, we have established a formidable growth platform that attracts the industry's elite. Our structured, multi-generational talent echelon harnesses the wisdom of seasoned experts, the vigor of middle-aged professionals, and the creativity of youthful minds. Collaborations with renowned universities, research institutions, and leading domestic enterprises have bolstered our R&D and innovation capabilities, propelling us to the forefront of technological advancements.Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence, steadfast in its mission to rejuvenate and advance its product offerings. With an unwavering focus on revolutionary design and cutting-edge research and development, the company seamlessly integrates new technologies while enhancing existing ones. Overcoming a myriad of technical challenges, Xingsheng Machinery has established a robust platform that propels visionary growth, setting new industry standards and forging a path towards unparalleled success.Industry Conveyor Experience the pinnacle of durability and operational efficiency with our Maintenance-free, Anti-wear, Sealed, and Vibration-resistant High Quality Belt Conveyor Idlers. Expertly crafted and enhanced with resilient Rubber Buffers, these idlers are engineered to withstand the stringent demands of the Coal Mining Industry Conveyor. They offer unrivaled performance and reliability, establishing themselves as the premier choice for those seeking industrial excellence and longevity.Discover the epitome of engineering with our High Quality, Factory Custom-made Maintenance-free Steel Conveyor Idler. It features Anti-wear, Anti-corrosion properties, and is Sealed, Waterproof, and Dustproof. This exceptional idler is also Anti-vibration, offering superior quality and reliability for your most demanding industrial applications.
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