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Durable Customized Idler for Industrial Belt Conveyor - 1 Year Warranty1
Conveyor Parts, Durable Idler, Customized Idler
Yuanping Xingsheng Machinery Manufacturing Co., Ltd.
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Product Description Discover the zenith of cutting-edge technology with our Custom-made Maintenance-free Steel Belt Conveyor Idler. Crafted for excellence, this idler boasts an array of remarkable features: anti-wear, corrosion-resistant, sealed, waterproof, and dustproof, making it the quintessential solution for rigorous environments such as coal mines. The anti-vibration design guarantees flawless operation and ensures an extended lifespan. StructureOrdinary IdlerBearing TypeDouble Sealed BearingTypeParallel Conveyor IdlerUsageIndustrial Belt ConveyorSealsComposite Sealing StructureSeals PerformanceWear/Corrosion/Fire/Water/Dust ProofProduct Lifespan45000HoursProduction Capaction3000Pieces/DayWarranty Prriod1 YearProduct ColorCustomizedMinimum Order Quantity10 PieceWeldingMixed Gas Shielded WeldingTransport PackageStandard Export PackageSpecificationLength:200mm-2800mmTrademarkxingshengOriginChinaBASIC INFORMATION OF CONVEYOR IdlerProduct TrademarkRisbonIdler Diameterφ89-φ219Idler Length200mm-2800mmIdler PipeQ235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton.ShaftQ235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and prolonedBearingC4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operationBearing BrandsHavalo, SKF, NSK, or as per your needsSealscomposite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proofBearing Sestbe made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress stateColorblack, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement.Our illustrious company proudly operates a state-of-the-art TKAS idler production line, meticulously engineered by the distinguished Tangshan Kaiyuan. Complementing this are three semi-automatic production lines from the same revered manufacturer. Furthermore, we manage two advanced idler shaft material production lines from Fuzhou Sanxun, empowering us to adeptly process an extensive range of idler diameters spanningφ89 mm to φ219 mm while providing an exceptional length range stretching from 190 mm to 2200 mm.Our steadfast dedication to unparalleled excellence is embodied in our choice of high-grade special steels for idlers, sourced from eminent suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes.Our unyielding quest for supreme quality is showcased through our specialized steel pipe straightening process. This meticulous procedure slashes ovality and straightness errors of roller rings by an astounding 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively reduced from 0.025 to 0.023, while radial runout is vastly improved from 1.0 mm to a remarkable 0.35 mm. Post-straightening straightness is refined from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, as set by the MT821 standard, the lifespan of our idlers is elevated to a higher precision class, surpassing an extraordinary 45,000 hours.Our production line exemplifies technological brilliance, achieving full automation in every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless operation epitomizes the apex of efficiency and pioneering innovation.Our idler shaft processing capitalizes on state-of-the-art fully automated production lines, proficiently executing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Impressively, the distance between two milled grooves can be as minimal as 190mm,with the ability to accommodate workpieces up to a staggering maximum length of 2200mm.Technological level1. Our idlers are ingeniously designed for effortless replacement, with welding craftsmanship that is robust and enduring, ensuring no wear on the idler shell throughout its impressive service life, which extends no less than 45,000 hours.2. Our idlers incorporate specialized bearings and stamped bearing housings featuring double-layer seals. This sophisticated design ensures exceptional sealing, minimal rotational resistance, and prolonged longevity. We utilize elite bearings from esteemed brands such as SKF for unmatched performance.3. The idlers' external dustproof capabilities adhere rigorously to the MT821 - 1999 regulations, and their waterproof performance also complies stringently with these demanding standards.4. Every steel material undergoes meticulous pre-treatment to attain the St2-1/2 level. Parts involving welded structures are crafted in strict conformity with national welding standards, ensuring structural alignment with the latest national criteria.5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more remarkable coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance. Applicationindustries of the productCompany Introduction1. Company ScaleWelcome to the esteemed and illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., an acclaimed national 'Little Giant' and a prominent leader in the belt conveyor industry. With a formidable registered capital of 260 million yuan, our establishment spans a vast area of 650 mu, equivalent to an impressive 433,333 square meters. Within this expansive territory, we've erected 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters dedicated to offices, accommodation, and essential amenities. Our operations are fueled by more than 500 advanced sets of belt conveyor processing equipment, contributing to our substantial total assets of 800 million yuan. By masterfully integrating visionary design, pioneering research, and superior manufacturing capabilities, we deliver innovative and unmatched belt conveyor solutions. Our unwavering dedication has culminated in an outstanding annual sales revenue of 500 million yuan, establishing us as the industry vanguards.2. Achievements and HonorsYuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of innovation and exceptional technological prowess. Celebrated as a national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have been highly commended by the China Heavy Machinery Industry Association for our steadfast commitment to contracts and our exemplary reputation. Our trademarks and products are synonymous with excellence, boasting an AAA-level quality and reputation in Shanxi Province. We drive advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative strength is protected by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.3. Main Products and CustomersXingsheng Company's core offerings feature an extraordinary array of belt conveyors, each expertly crafted to meet various requirements. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have achieved widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.4. Company PhilosophyAt Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is centered on a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, aspiring to become the foremost belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality control measures. This unwavering commitment has garnered us the steadfast trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.EnterpriseQualificationCertificateR&D CenterXingsheng Machinery is fervently committed to nurturing talent and driving innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.Embrace the essence of innovation and excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd.; a trailblazing company dedicated to redefining its product range with unwavering passion and advanced technological prowess. Our team of experts harmoniously blends current technologies with groundbreaking innovations, courageously overcoming technical challenges to lay the bedrock for pioneering advancements and sustained forward momentum.Industry: Conveyor Solutions Unlock the pinnacle of durability and efficiency with our Maintenance-free, Anti-wear, Sealed, and Vibration-resistant High Quality Belt Conveyor Idlers. Engineered by experts and fortified with durable Rubber Buffers, these idlers are precisely crafted to exceed the rigorous demands of the Coal Mining Industry, ensuring incomparable performance and unwavering reliability.Presenting our bespoke Custom-made Maintenance-free, Anti-wear, Corrosion-resistant, Sealed, Waterproof and Dustproof, Anti-vibration High Quality Steel Belt Conveyor Idler, expertly engineered to withstand the arduous environments of Coal Mining. Elevate reliability and performance with our expertly tailored solutions.
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