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Innovative Anode Refining Furnace for Efficient Industrial Metal Processing1
Boiler Furnace, Innovative Furnace, Industrial Metal Furnace
Luoyang Heli Automation Equipment Co., Ltd.
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Product DescriptionAdvanced Rotary Anode Refining Furnace for Enhanced Metal ProcessingThe rotary anode refining furnace is pivotal in copper pyrometallurgical refining, primarily transforming blister copper into anode copper suitable for electrolysis. Operating on the principle of rotating the furnace body, it ensures blister copper thoroughly interacts with oxidants (e.g., compressed air) and reductants (e.g., heavy oil, natural gas) at elevated temperatures, effectively eliminating impurities like sulfur, iron, lead, and zinc. The structure typically consists of components such as the furnace body, support rollers, transmission, combustion, and smoke exhaust systems. Its horizontal rotation facilitates material loading, stirring, and discharging. This equipment is celebrated for its excellent refining results, high efficiency, and operational flexibility, making it indispensable in copper smelting, bridging blister copper production and electrolytic refining. SpecificationApplicationsThe rotary anode refining furnace is predominantly utilized in the copper smelting sector. It serves as the cornerstone in the copper pyrometallurgical refining process, refining blister copper into anode copper suitable for electrolysis. As a critical component linking blister copper production and electrolytic refining, it plays a vital role in the copper metallurgical industry.Key ConfigurationsFurnace body part: Constructed from welded steel plates, it comprises the shell, end enclosures, furnace mouth support, and copper outlet reinforcement. The cylinder's inner lining features magnesia-chrome bricks, with fireclay refractory bricks externally. The end walls utilize similar materials, with some areas covered by refractory fiberboards. The furnace body includes process nozzles such as the furnace mouth, copper outlet, smoke outlet, oxidation-reduction port, burner installation port, and observation port.Supporting roller device: The furnace body is supported at both ends by compound supporting rollers, typically featuring a four-set rotating shaft type structure, with one pair of rollers per set, categorized into the driving and free ends.Transmission system: Powered by open gears, this system consists of a variable-frequency main motor, pneumatic brake, coupling, main gearbox, gear coupling, pinion device, large gear, etc. It also includes a pouring motor and an emergency motor to address varying operational conditions.Key ConfigurationsSmoke exhaust system: Fitted with a smoke outlet and associated exhaust pipes to expel flue gas produced during refining.Oxidation-reduction system: Features oxidation-reduction air ducts to introduce compressed air for oxidation or reducing agents like heavy oil and natural gas for reduction.Other auxiliary systems: Includes lubricating devices for transmission components, cooling water pipes for the furnace mouth and other areas, and potentially an instrumentation system for monitoring internal furnace parameters such as temperature and pressure. Also includes furnace covers and opening/closing devices.Technical Specifications(Custom configurations available upon request.)Equipment SpecificationΦ4950×15000mm (inner shell size), designed loading capacity 660tEquipment Working System330BD/a, 2 shifts/d, 12h/shiftMolten Bath Weight~8t/m3, the loading liquid level is 50mm above the horizontal centerline of the furnace body (normal liquid level)Furnace Body Tilting Speed0 - 0.5 r/minEmergency Tilting Speed0.1 r/minFurnace Body Tilting MotorVariable - frequency motor, variable - frequency vector speed regulationEmergency Tilting MotorDC 220VDC motorAfter Sales ServiceWarranty Details: 12 months or 2,000 hours of operation, whichever occurs first.Extended Warranty Options: Optional coverage available for up to 36 months.Global Support Services: 24/7 technical support and spare parts availability.Training Programs: Training available on-site or remotely for operations and maintenance.Company ProfileXXX Heavy Machinery Co., Ltd.XXX Heavy Machinery Co., Ltd., a premier Chinese construction equipment manufacturer, boasts over 20 years of expertise. ISO 9001, CE, and GOST certified, our reliable machinery reaches 50+ countries, driven by R&D innovation and stringent quality control.Why Choose Us?Other ProductsOEM/ODM capabilitiesCompetitive pricing & bulk discountsFast shipping & support for customs clearanceTurnkey project solutionsRotary anode refining furnaceBottom-blown furnaceConverterElectrical automation control systemFAQQ: What's the lead time for orders?A: Standard models ship in 15–30 days; customized units take 30–45 days.Q: Do you provide after-sales service overseas?A: Yes, we have partnered service centers across key regions.Q: Can I request a customized bucket size?A: Absolutely! We offer customized attachments.Q: What documents do you provide for export?A: Full export package includes Commercial Invoice, Packing List, Bill of Lading, COC, etc.Q: How do I place an order?A: Contact us via email/phone for a quote, then confirm with a purchase order.
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