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Customized Industrial High Temperature Heat Resistance/Fire Resistant/Oil Resistant/Tear Resistant/Wear Resistant/Acid and Alkali Resistant Rubber Conveyor Belt1
Conveyor Parts, Conveyor Belt, Rubber Conveyor Belt
Weifang Zhenxing Rubber Co., Ltd.
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Product Description FABRIC RUBBER CONVEYOR BELTSZHENXING conveyor belts are quality products with an extremely high degree of reliability and are the qualified manufacturer of different types of conveyor belts meeting all the requirements in most industrial activities.Conveyor Belt Construction Top CoverDesigned to protect the carcass from service conditions like oil,heat, abrasion, etc.Skim CoatCompounded for excellent adhesion between plies for protecting against ply separation.CarcassExtremely low stretch characteristics of fabric and good troughability.Bottom CoverExcellent in abrasion and fexibility, provides wearing surface against pulleys and idlers. COVER RUBBER THICKNESS Condition Material Carried Lump Size Belt Cycle (Second) 0~20 20~60 60~300Moderately AbrasiveAbrasiveVery AbrasiveExtremely AbrasiveFine Coal, Grain,Wood Chips, Ash,Cement, etc.0 ~ 2″ (0~50mm)1/16 ~ 1/8 (1.5~3.0mm)1/16 ~ 3/32 (1.5~2.5mm)1/16 ~ 1/32 (1.5~0.8mm)Sand, Coal,Clay, Salt, etc. 2″ ~ 6″ (50~150mm)1/8 ~ 3/16 (3.0~5.0mm)1/8 ~ 3/16 (3.0~5.0mm)1/16 ~ 3/32 (1.5~2.5mm)Limestone, Crushed Stone,Coke, etc. 6″ ~ 10″ (150~250mm)3/16 ~ 1/4 (5.0~6.0mm)3/16 ~ 1/4 (5.0~6.0mm)1/8 ~ 3/16 (3.0~5.0mm)Ores, Slag, Cullet, etc.8″~ 12″ (200~300mm)1/4 ~ 5/16 (6.0~8.0mm)1/4 ~ 5/16 (6.0~8.0mm)3/16 ~ 1/4 (5.0~6.0mm) Cover GradeTensile Strength Min.(Mpa)Elongation Min.(%)Abrasion Loss Max.(mm3)DIN - X25450120DIN - W1840090AS - A1740070Note: Abrasion test is based on DIN 53516POLYESTER FABRIC (EP) CONVEYOR BELTThe combination of polyester in warp and nylon in filling provides technically low-stretch and high impactabuse resistance.? Special Features ? High resistance to tension. ? Low elongation. ? Outstanding stability dimensionally. ? Impact resistance. ? Complete moisture & mildew protectionGeneral Conveyor BeltThis Construction, utilizing all nylon, offers maximum impact and damage resistance from material and suitable for transporting a variety of materials(ore, crushed stones, grain, sand, etc.). Several types of carcass using NN/EP fabrics with various thickness are available according to the load conditions. GradeEP100EP125EP150 EP200EP250EP300EP350EP400EP500Min. Tensile Strength kg/cm-ply lb/in-ply1001251502002503003504005005607008501,120 1,400 1,680 2,000 2,240 2,800 Working Tension Rating (Vulcanized) kg/cm-ply lb/in-ply10.056.012.570.015.084.020.0112.025.0140.030.0168.035.0200.040.0224.050.0280.0Approx. Gauge per Ply mm0.91.21.41.51.92.02.12.43.2with skim coat. inch0.0350.0470.0550.0590.0750.0790.0830.0940.126 GradeNN100NN120NN150NN200NN250NN300NN350NN400NN500Min. Tensile Strength kg/cm-ply lb/in-ply1001201502002503003504005005606728401,120 1,400 1,680 1,960 2,240 2,800 Working Tension Rating (Vulcanized) kg/cm-ply lb/in-ply8.446.710.056.012.570.016.793.320.8116.725.0140.029.2163.333.3186.741.7233.3Approx. Gauge per Ply mm0.91.21.31.51.61.82.02.22.7with skim coat. inch0.0350.0470.0510.0590.0630.0710.0790.0870.106Grade160 200 25031540050063080010001250 1600 20002ply3ply4ply5ply6ply160/2 200/2 250/2 250/3 315/2 315/3400/2400/3400/4500/3500/4500/5630/3630/4630/5630/6 800/3 800/4 800/5 800/6 1000/3 1000/4 1000/5 1000/6 1250/3 1250/4 1250/5 1250/6 1600/4 1600/5 1600/62000/52000/6Flame Resistant Conveyor BeltLorbrand Flame resistant conveyor belt is designed for the bestservice conditions of coal mining industries. It is suitable for mining,power plant, electric utilities, coal cleaning plants. The differentrubber compounds are available in accordance with its requirement. 1.FR-MORGrade is fire resistance with medium oil resistance and accepted by USMSHA(Mine Safety and Health Administration).It is recommended for the typical applications like oil treated coal and grain industries requiring fire & oil resistance, and static conductivity with lower electric resistance than 1MΩ . 2.FR-SBRGrade is SBR fire resistant cover rubber meeting USMSHA (Mine Safety and Health Administration). It provides highly resistanceto wear and cold resistance.3.FR-GRGrade is specially compounded SBR coverrubber for the under-ground operationrequiring fire resistance, static conductivity.The important characteristic is selfextinguishable cover rubber.? Flame ResistantCover Rubber Grade: USMSHA, SABS, DIN, AS, etc. TypeCover RubberApplicationGrade Min. Tensile kg/cm2 psiMin.Elongation(%)FR-MOR MSHA/MOR(USA) 150 2100400FR-SBRMSHA/SBR(USA) 140 2000400FR-GRISO, DIN, JIS, KS 140 2000400Certiied USA ? FR-MOR(MSHA/MOR/SC) USMSHA No. 28-85/6 ? FR-SBR(MSHA/SBR) USMSHA No. 28-85/5 RUSSIA ? FR-MOR POCC KR BO1408 ? FR-SBR POCC KR BO1324Heat Resistant Conveyor BeltThe performance-proved Lorbrand Belt : Heat resistant belt meets hot service application like hot sintered ore, hot pellet, hot clinker, hot chemical, fertilizer, hot cement. TemperatureTypeCompound of Cover Rubber Temperature Range of UseApplication Belt SurfaceTempAverage Material TempMax.°FMax.°CMax.°FMax.°C Medium Temperature High Temperature High TemperatureExtremely High TemperatureHT-400(HR-100)ECO-HTHT-710(HR-150)SUPER-HT(HR-200) SBR EPM/SBR EPM EPM 210°F 270°F (300°F) Max. 300°F Max. 400°F100°C130°C(150°C)150°C200°CLump 300°FFines 250°FLump 550(650)°FFines 300(400)°FLump 650°FFines 100°FLump 750°FFines 480°FLump 150°CFines 120°CLump 300(350)°CFines 150(200)°CLump 350°CFines 200°CLump 400°CFines 250°C For low temperature with abrasive material. (coke, sintered products, etc.) For higher temperature use with lower temperature condition on bottom cover than HT-710 Top cover: EPM, Bottom cover: SBR - Economical version of HT-710 (dried clay, cement clinker, etc.) For higher temperature use. (dried clay, cement clinker, etc.) For extremely high temperature application. (sintered ore, cement clinker, chemicals, etc.) Materials CarriedLump Size Temperature ofMaterial CarriedBelt Surface Temperature Sintered Ore Return of Sintered Ore Coke Raw Material Clinker Cement Metal Powder Molding Sand 25~200 mm(1~8 inch) 10 mm(0.4 inch) downward 100~200 mm(4~8 inch)30 mm(1.2 inch) downward 10~30mm(0.4~1.2 inch) Powder - - 200~400°C(390~750°F) 260°C(480°F) 70~100°C(160~210°F) 180~220°C(360~410°F) 100~220°C(210~410°F) 100~125°C(210~250°F) 170°C(340°F) 200~250°C(390~480°F) 130~150°C(270~300°F) 150~190°C(300~370°F) 50~60°C(120~140°F) 100~120°C(210~250°F) 100~110°C(210~230°F) 80~90°C(170~190°F) 120~130°C(250~270°F) 80~90°C(170~190°F) Materials CarriedTemperature ofMaterials CarriedBelt SurfaceTemperatureHeat ResistantConveyor Belt Grade 200°C downward 50~100°CHT-400SinteredOre 100°C downward (Lump Condition) 200°C upward 100~130°C 130~180°CHT-400HT-550 (Lump Condition) HT-710 HT-710, HT-850Return ofSinteredOre150°C downward 150°C upward 50~80°C 80°C downward (Lump Condition) 80~130°C 130~180°CHT-400HT-400HT-550HT-710, HT-850SphericalOre 120°C upward 80°C downwardHT-400120°C downward 80°C upwardHT-550Pellet150°C downward200°C downward 100°C downwardHT-400 (Lump Condition)Coke 60~400°C 100°C downwardHT-400 120°C downward 50~80°CHT-400 (Lump Condition)Cement120°C upward80~130°C130~180°CHT-550HT-710HT-710, HT-850Dried Lime Dried Clay 120~150°C200°C downward100°C upward50~100°CHT-400 (Lump Condition)HT-550 (Lump Condition) HT-400500°C upward100~130°C130~180°CHT-550HT-710, HT-850Cement SteelMill Chemical Fertilizers80°C downward 50~70°CHT-400 80°C upward 120~180°CHT-550HT-710, HT-850 120°C downward 50~100°CHT-400Molding 120°C upward 120~180°CHT-550HT-710HT-710, HT-850 Oil/Heat & Oil Resistant Conveyor BeltThe cover rubber is especially compounded for the applications requiring resistance to oils. It has outstanding abrasion, ozone and weather resistance. This Lorbrand conveyor belt is recommended for the conveyor lines causing swelling and sponginess by oils.OR-100Grade is to resist Moderate Oil Resistant operations like wood chips, linseed, cottonseed and whole soybeans where static conductivity is needed.OR-200Grade has superior oil resistance to various kinds of animal and vegetable oil with severe cold temperature up to -45oC (50oF)OR-300Grade has excellent resistance to the toughest oil application such as oil-treated coal, petroleum based oils.Type Min.Tensile Strengthkg/cm2 psi Min. Elongation (%)VolumeChange(%)ASTM #3 OilUse OR-100 100 1400Min. 350Max. 150 Wood chip, linseed, cottonseed, kernel corn, and whole soybeans, static conductivity, and moderate oil resistance. OR-200 120 1700Min. 350Max. 90 Oil-treated materials and for carrying oily metal turnings and shavings, crushed soybeans, animal or vegetable fats. OR-300 120 1700Min. 400Max. 20 Oily metal parts, crushed soybeans, automatic hydrocarbons such as benzol, toluene and petroleum based oils.HTN/HOT 120 1700Min. 400Max. 60 Hot asphalt and other oil& heat resistant applications.Oil resistance (volume change) and immersion condition: 70°C × 96 Hrs. Incline (Chevron Cleated) Conveyor Belt------Support custom (Chevron )pattern mold.Lorbrand Incline (Chevron-Cleated) conveyor belt is used to carry sand, fine coal and grain materials by using steep inclines. Chevron Cleats increase the quantity of granular materials in Fabric incline applications.SPECIAL FEATURES? High quality fabric with low stretch.? Cleat angle and pitch are designed for smooth travel over return idlers.? Higher angle of 17~30 degree of incline.? Wear resistant and oil resistant black rubber quality is available. Sidewall Conveyor BeltThis Lorbrand belt is designed with two corrugated sidewalls molded to crossrigid basebelt. It is developed in order to meet larger capacities with more steep inclined line. STEEL CORD RUBBER CONVEYOR BELTLorbrand Steel Cord Rubber Conveyor Belt can be widely used in the coal industry, mines,ports, powerplants and chemical industry for conveying materials..Performance Of Conveyor Belts SSolid Woven Conveyor Belt PVG fabric whole core flame retardant conveyor belt is designed and produced according to MT914-2019 standard. The product quality of enterprises that have passed IS09001 quality system certification has reached the international advanced level. This product is made of solid weven cavcass with chemical fiber and cotton as the skeleton, impregnated with paste, pasted with rubber covering and vulcanized. Solid Woven Conveyor Belt: Tensile strength/MPaElongation at break%Abrasion/mm≥10.0350%≤200A. Surface resistance value: ≤ 3 × 108Ω B. Drum Friction performance : the surface temperature of the drum is ≤ 325 oC, and there is no flame combustion or flameless combustion. C. Combustion performance of alcohol blowtorch: Test piece with covering layer: average value ≤ 3.0 S, single value ≤ 10.0 S Test piece without of covering layer: average value ≤ 5.0 S, single value ≤ 15.0 S D. Tunnel propane combustion performance: retention length of undamaged lenght > 600mm Fensile strength Minimum wap strength N/mmMinimum weft strength N/mmMinimum tear force N Minimum elongation at break inwarp direction Min elongation at break in weftdirection at break680680265109015188008002801180151810001000300118015181250125035015401518140014003501540151816001600400 15182000680400 1518Rough Top Conveyor BeltRough Top Conveyor Belt can be used for tilt angleLight materials such as bags, boxes and parcels are transported at 35 degrees angle. The top rubber surface is wear-resistant and skid-resistant rubber. It has the functions of cushioning, shock absorption and stabilization for material transportation, especially anti-skid. Pipe Conveyor BeltLorbrand pipe conveyor belt is designed to be suitable for the resistance to flex fatigue and abrasion by materials to be carried with superior ply adhesion. PipeDiameter(mm, ?)CrossSection Area(75%) BeltSpeed(m/min) Capacity (m3/hr)Material Size (mm)Comparisonwith StandardC/Belt(mm)1500.013 120 9530~50300~5002000.023 130 18050~70500~6002500.041 140 34470~90600~7503000.049 145 441 90~100750~9003500.066 175 693100~120900~1,0504000.108 2001,296 120~1501,050~1,2005000.155 225 2,093150~2001,200~1,5006000.216 250 3,240 200~2501,500~1,8007000.290 275 4,620 250~3001,800~2,0008500.404 300 7,272 300~4002,000~2,200 SPECIAL FEATURES ? Closed transportation in order to prevent materials from overflowing, drop-down, scattering and mixing with foreign materials from outside. ? This Lorbrand pipe conveyor belt is economical for curve (45°~90°) and incline(up to 30°) transportation due to easy design of conveyor line and limited space. Application
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