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Premium Quality Pulley for Heavy-Duty Conveyor Belts1
Conveyor Parts, Conveyor Drum, Conveyor Belt Drum
Hunan Chenggang Conveyor Technology Co., Ltd.
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Product Description Product ParametersIntroductionAt CHENGGANG, we understand the critical role that conveyor pulleys play in the efficiency and reliability of material handling systems. As a leading provider of conveyor solutions based in CHINA, we are committed to delivering top-quality products and expertise. Here's a comprehensive overview of the various Types and functions of conveyor pulleys , designed to help you make informed decisions for your operational needs.1. Drive PulleysFunction: Drive pulleys are integral to the conveyor system, providing the necessary force to move the belt and its load. They are driven by a motor and are responsible for transmitting power to the belt.Features: These pulleys are usually equipped with a crown face to ensure proper alignment and reduce slippage. They are designed to handle high torque and maintain efficient operation under heavy loads.2. Idler PulleysFunction: Idler pulleys support the conveyor belt and help maintain its alignment and tension. They do not drive the belt but play a crucial role in guiding it and ensuring smooth movement.Features: Idler pulleys come in various types, including plain, return, and impact idlers. They are designed to handle different load conditions and belt speeds, ensuring the longevity and smooth operation of the conveyor system.3. Tail PulleysFunction: Tail pulleys, also known as end pulleys, are located at the end of the conveyor system. They are crucial for guiding the belt back to the drive pulley and maintaining belt tension.Features: Tail pulleys are typically non-drive pulleys and are designed to withstand the return load of the belt. They help in reducing wear and tear on the belt by providing smooth and controlled movement.4. Snub PulleysFunction: Snub pulleys are used to increase the belt wrap angle around the drive pulley, enhancing the grip and improving the efficiency of the conveyor system. They are particularly useful in situations where additional traction is required.Features: These pulleys are strategically positioned to optimise belt performance and prevent slippage. They are designed to handle various load conditions and maintain consistent belt tension.5. Take-Up PulleysFunction: Take-up pulleys are used to adjust the tension of the conveyor belt. They are essential for compensating for belt stretch and ensuring optimal tension throughout the conveyor system.Features: Take-up pulleys come in various designs, including manual and automatic versions. They help in maintaining proper belt tension and alignment, which is crucial for smooth operation and preventing excessive wear on the belt and components.6. Wing PulleysFunction: Wing pulleys are used to clear debris from the conveyor belt and reduce the risk of belt damage. They are commonly installed in heavy-duty applications where the accumulation of materials can be problematic.Features: Wing pulleys have a unique design with angled wings that help in expelling debris and preventing build-up. This design enhances the longevity of the belt and reduces maintenance requirements.7. Drum PulleysFunction: Drum pulleys are typically used in high-torque applications where a significant amount of power is required to drive the conveyor belt. They are designed to handle heavy loads and provide reliable performance.Features: Drum pulleys are often used in combination with other types of pulleys to achieve optimal performance. They are engineered to withstand high stress and provide consistent power transmission.Why Choose CHENGGANG for Your Conveyor Pulley Needs?At CHENGGANG, based in CHINA, we offer a comprehensive range of conveyor pulleys designed to meet the diverse needs of various industries. Our pulleys are manufactured to the highest standards of quality and durability, ensuring reliable performance and longevity. Whether you require drive pulleys, idler pulleys, or any other type, we provide expert solutions tailored to your specific requirements.Contact us today to learn more about our Types & Functions of Conveyor Pulleys and how they can enhance the efficiency of your material handling systems. Trust TSGlobal for superior products and unparalleled expertise in conveyor technology. Product NameConveyor PulleyAdhesive Materialsmooth, ordinary rubber lagging, wear-resistant rubber, ceramic lagging, rubber ceramic, etc..Adehensive Treatmentglued & castedCarrying Capacitylight, medium and heavy typeConnection ModeShafts and wheels of the medium and heavy-duty pulley are connected by expansion sleeves.Pulley Pipemade of Q235B carbon steel, with high roundness and straightness ensuring rotation balanceShaft45 # round steel or according to your requirements;ultrasonic inspection, quenching and tempering treatment, strict control of key fit size tolerances, greatly extending service life.Bearing BrandsSKF, FAG, SNK or as per customer`s requirementsBear Seat Integral bearing seat , partial bearing seatColorcan be customized Pulley is one of the important components of belt conveyors. The pulleys with the following characteristics:The connecting plate is integrally cast by lost foam casting technology, which has balanced stress and high strength.Keyless connection (expansion sleeve is used for drive pulleys and interference fit is used for bend pulleys), greatly reducing the failure probability of the shaft.The pulley shell is made by rolling steel plates with good material quality and guaranteed radial runout.Conduct static balance tests one by one to ensure smooth operation.The proprietary vulcanized rubber layer improves the friction and wear resistance of the pulley, effectively increasing the service life of the pulley.Adopt advanced finite element analysis method for optimized design to make high-strength drums reliable in performance and guaranteed in quality.Classification of pulleys:Driving pulleys are crucial components for transmitting power. The pulleys come in smooth surface and rubber surface type. The rubber surface can be further divided into smooth rubber, herringbone rubber, and rhombic rubber to meet different process requirements.Return pulleys are main parts for the operation of belt conveyors. They are divided into pulleys with smooth surfaces and rubber surfaces. According to structural forms, they are classified into light-duty, medium-duty, and heavy-duty series.Motorized pulleys, as power components of belt conveyors, are widely used in applications such as mining, metallurgy, chemical industry, coal, building materials, electricity, grain, and transportation etc.Our available conveyor pulleys/drums:Coveyor pulley/conveyor drum/drive pulley/motorized pulley/return pulley/tail pulley/carrying pulley/bend pulley/motorized drum/Snub pulley/Ceramic Lagging Pulley/ Plain Lagging Pulley/Conveyor head pulley/Conveyor drive pulley/Conveyor bend pulley/Conveyor Tail Pulley/Conveyor tension pulley/Conveyor snub Pulley/Conveyor Wing Pulley/ Conveyor take up Pulley/Rubber Lagging Belt Conveyor Drive Pulley Drum/Smooth Steel Surface pulley/ Rubber Lagging Surface pulley/snub pulley/bend drum/take-up pulley/Conveyor Diamond Drum Pulley Lagging Rubber/Cema Conveyor Head PulleyDetailed Photos
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