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High-Performance Rotary Anode Furnace for Advanced Metal Refining Applications1
Boiler Furnace, High-Performance Furnace, Rotary Anode Furnace
Luoyang Heli Automation Equipment Co., Ltd.
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Product DescriptionEfficient Metal Processing with Advanced Rotary Anode Refining FurnaceThe rotary anode refining furnace is essential for copper pyrometallurgical refining, primarily used to transform blister copper into anode copper fit for electrolysis. Its operation relies on the furnace body's rotation, enabling blister copper to fully interact with high-temperature oxidants (e.g., compressed air) and reductants (e.g., heavy oil, natural gas) to eliminate impurities like sulfur, iron, lead, and zinc. The equipment comprises the furnace body, supporting roller device, transmission, combustion, and smoke exhaust systems. The furnace rotates around a horizontal axis, facilitating material loading, stirring, and discharging. This setup ensures excellent refining, high efficiency, and flexible operation. Widely adopted in copper smelting, it forms a vital link between blister copper production and electrolytic refining. SpecificationApplicationsPrimarily used in the copper smelting industry, the rotary anode refining furnace is critical for copper pyrometallurgical refining, refining blister copper into anode copper suitable for electrolysis. It serves as a key component connecting blister copper production with electrolytic refining, playing a pivotal role in the copper metallurgical sector.Key ConfigurationsFurnace body part: Constructed from welded steel plates, the furnace body includes the shell, end enclosures, support, copper outlet reinforcement, etc. Magnesia-chrome bricks line the cylinder's interior, while fireclay refractory bricks are layered outside. End walls also use magnesia-chrome and fireclay bricks, with some covered by refractory fiberboards. Equipped with process nozzles for furnace mouth, copper and smoke outlets, oxidation-reduction, burner installation, and observation.Supporting roller device: The furnace body is supported by compound rollers at both ends, typically a four-set rotating shaft type with one pair of rollers per set, divided into driving and free ends.Transmission system: Driven by open gears, the system includes a variable-frequency main motor, pneumatic brake, coupling, gearbox, gear coupling, pinion, large gear, and features a pouring and emergency motor for diverse operational needs.Key ConfigurationsSmoke exhaust system: Features a smoke outlet and exhaust pipes to discharge flue gas produced during refining.Oxidation-reduction system: Includes ducts for introducing compressed air for oxidation or reducing agents like heavy oil and natural gas for reduction operations.Other auxiliary systems: Comprising lubricating devices for transmission components, cooling water pipes for furnace mouth cooling, potentially instrument systems for monitoring furnace temperature and pressure, and furnace covers with opening/closing mechanisms.Technical Specifications(Custom configurations available upon request.)Equipment SpecificationΦ4950×15000mm (inner shell size), designed loading capacity 660tEquipment Working System330BD/a, 2 shifts/d, 12h/shiftMolten Bath Weight~8t/m3, the loading liquid level is 50mm above the horizontal centerline of the furnace body (normal liquid level)Furnace Body Tilting Speed0 - 0.5 r/minEmergency Tilting Speed0.1 r/minFurnace Body Tilting MotorVariable - frequency motor, variable - frequency vector speed regulationEmergency Tilting MotorDC 220VDC motorAfter Sales ServiceStandard Warranty: 12 months or 2,000 operating hours (whichever comes first).Extended Warranty: Optional coverage available up to 36 months.Global Support: Round-the-clock technical assistance and spare parts supply.Training: Comprehensive on-site or remote operation/maintenance training.Company ProfileXXX Heavy Machinery Co., Ltd.XXX Heavy Machinery Co., Ltd. excels as a prime Chinese manufacturer of construction equipment with over two decades of expertise. Certified with ISO 9001, CE, and GOST, we serve over 50 nations, delivering dependable machinery backed by R&D innovation and rigorous quality control.Why Choose Us?Other ProductsOEM/ODM capabilitiesCompetitive pricing with bulk discountsPrompt shipping & customs clearance supportTurnkey project solutionsRotary anode refining furnaceBottom-blown furnaceConverterElectrical automation control systemFAQQ: What's the lead time for orders?A: Standard models ship in 15–30 days; custom units ship in 30–45 days.Q: Do you provide after-sales service overseas?A: Yes, we collaborate with service centers in key regions.Q: Can I request a customized bucket size?A: Absolutely! We offer custom attachments.Q: What documents do you provide for export?A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).Q: How do I place an order?A: Reach out via email/phone for a quote, then confirm with a PO.
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