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Fabric Conveyor Belt (EP, NN) Steel Cord Conveyor Belt. Solid Woven Conveyor Belt En149731
Conveyor PartsNN) Steel Cord Conveyor Belt. Solid Woven Conveyor Belt En14973Conveyor BeltRubber Conveyor Belt
Weifang Zhenxing Rubber Co., Ltd.
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Product Description 1.Fabric Conveyor BeltUsageFabric conveyor belts are suitable for medium and long distance, heavy load and highspeed transportation of materials, which is widely used in mines, metallurgy, architecture,ports, electricity, chemical industries, etc. Characteristics NN fabric - High stability - Short pulley diameter - High heat resistance - Strong anti-shock - Excellent adhesive force to rubber EP fabric - Low elongation - Strong anti-shock - Excellent adhesive force to rubber - High stability - Temperature≤140oC (It will decompose over 140oC) StructureCharacteristic:1.High strength, thin belt, light weight.2.EP dipped canvas was used as skeleton material.3.The belt has soft body, good grooving and good elasticity.4.Shock resistance, wear resistance, corrosion resistance.5.It is suitable for large load, fast speed and medium and long distance material transportation.6.It runs smoothly without deviation.Specifications and technical parameters of EP conveyor BeltFabric typeFabric constructionFabric typeRubberized fabric thicknessStrength series(N/mm)Covering rubberthickness(mm)Width range(mm)throughweft2layer3layer4layerTop covering adhesiveLower covering compoundEPEPCotton fiberEP-8011602403200-120-10300-2500EP-1001200300400EP-1251.05250375500EP-1501.1300450600EP-1701.1340510680EP-2001.2400600800EP-2501.45007501000EP-3001.66009001200EP-3501.7 10501400EP-4001.9 1600EP-5002.1 2000Adhesive strength and elongationCore materialAdhesion strengthElongation propertyInterlayerOverburden and cloth layer N/mmLongitudinal Full ThicknessLongitudinal Full ThicknessN/mmOverburden thickness ≤1.5mmOverburden thickness ≥1.5mmElongation at breakReference elongationPolyester canvas≥5≥4.5≥5≥10%≤4% Overlay Performance of Adhesive TapeOverlay Leveltensile strengthElongation at breakWear volumeChange rate of tensile strength and elongation at break after agingMpaKgf/cm2%mm3%H24240450120-25 ~ +25D18180400100-25 ~ +25L15150350200-25 ~ +25 --Flame Resistant Fabric Conveyor Belt for General Use UsageIt's especially used in aboveground coal washeries, power plants, and non-coal underground mining. The safety meets GB10822. CharacteristicsThe product is made of nylon canvas or EP canvas and finished through the processes of calendering, assembling, vulcanizing, etc. The unique formula enables it to work continuously in a flammable environment.Cover GradesGradeTensile strengthmin(ISO37)MpaElongation at breakmin(ISO37)%AbrasionMax.(IS04649)mmD18450200L14400250 Safety Properties ItemsFlame resistant gradeK2K3Duration of flameThe total duration of flame of 6 testpieces with covers is less than45S,any individual test piece does notexceed 15 SAverage value of duration of flameof 3 test pieces with covers doesnot exceed 60SAnti-static property≤3×108ΩReapperanceThere should be no reappearance of flame on any test piece Heat Resistant, High Temperature Resistant Fabric Conveyor Belt UsageIt is suitable for conveying high temperature solid materials like sintering ore, coke, cement clinker, etc. which is used in metallurgical, cement, chemical industry and so on. CharacteristicsDeveloped new structure carcass materials will reduce the strength loss of heat aging during running, and thus will extend the working life.The cover uses superior ethylene-propylene rubber or halogenate rubber which will enhance the high temperature resistant property of the rubber and reduce the loss of heat aging.Cover PropertiesItemGB20021StandardZHENXING StandardT1T2T3T4DAHR150DAHR180Test temperature≤100oC≤125oC≤150oC≤175*oC≤150*oC≤180oCPermitted change rangeHardnessDifference before and after aging+20+20±20±20±10±10Maximum after aging858585857575TensilestrengthChange rate of property %25304040±15±25Minimum value after aging121055108Elongationat breakChange rate after aging %50505555±15±15Minimum value after aging200200180180400350 Oil Resistant Fabric Conveyor BeltUsageOil resistant conveyor belts select the NBR with excellent oil resistant properties as the covers. The reinforced materials can be selected according to customers' requirements. It's suitable for conveying oily materials or the environment that exposure to a variety of working oil. CharacteristicsLow rate of volume changeHigh maintenance of strengthWide application rangesCover Grades TypeRubber materialPermissibletemperature oCApplication areasCORNBR/BR35~70Conveying products containing animal and vegetable oil and fat in cold areasMORNBR/SBR-20~70Most products containing animal andvegetable oil and fatORNBR20~70Products containing mineral oiHORNBR20~120Hot asphaltAnti-tear Fabric Conveyor BeltUsageIt's suitable for transportation of hard and sharp materials in larger drop height occasions, used in lines of mines, ports, electricity, metallurgy, chemical industry, coalmines, etc. CharacteristicsThe anti- tear conveyor belt has highly extensible transverse polyester or nylon canvas evenly arranged in the top cover (or both top and bottom cover) of the steel cord carcass. The anti-tear layer is perpendicular to the running direction of belt. When the belt conveys hard and sharp materials, the anti-tear layer can stop it from being pierced. Even if the belt is pierced, the anti-tear layer can still prevent it from being torn. Cover Grades In accordance with ISO15236-2016 standardGradeTensile strengthmin(ISO37)MpaElongation atbreakmin(1SO37)%AbrasionMax.(IS04649)mm3H24450120D18400100L15350200Ka15350200Note:Ka for flame-resistant and anti-static belts in accordance with ISO340 and ISO284 The values will help to determine the appropriate cover compound for the application or for the materials carries. Reliable assessment of the behavior of the covers in service for wear and cut resistance cannot be determined from tensile strength, and abrasion values alone. Cold Resistant Fabric Conveyor BeltUsageFabric cord resistant conveyor belts are suitable for conveying materials outdoors in freezing area, cold storage and etc. CharacteristicsThe product selects nylon canvas or EP canvas as carcass. Cover rubber selects a blend of NR and BR, which has the properties of high elasticity, shock resistance, cold resistance and etc. It can work normally under the conditions of -60oC.Cover Grades GradeTensile strengthmin(ISO37)MpaElongation atbreakmin(ISO37)%Abrasionesistancemax.(1S04649)mmH24450120D18400100L15350200Tensile cold-resistantcoefficient C1(-45oC)≥0.3lensile cold-resistantcoefficient C2(-50oC≥0.2Note:C1-working temperature-45oC~60oC;C2-working temperature-60oC~60oC Straight Warp Conveyor BeltUsageStraight warp conveyor belts are suitable for conveying materials in larger drop height, highload and high speed occasions, which are widely used in mines, ports, electricity, etc. CharacteristicsThin carcass:Replacing the multilayer structure with 1 or 2 plies, which will reduce 7%~17% of the full thicknessand improve sinuosity, making the belt running well with the smaller pulley, and the single roll lengthwill be 400~500 to reduce loss. High strength:With the special weaving method of high denier fiber, the tensile strength of the fabric layer will beimproved, and the working elongation of the conveyor belt will be reduced. Excellent toughness:The special structure of straight wrap can absorb impact better than ordinary EP or NN fabric, whichwill extend the service life of the belt.Standard SpecificationsTypePlyStrength N/mmSW5001 or 221000SW6301 or 221250SW8001 or 221600SW1000122000SW1250122500SW1400122800SW16001≥3200Cover GradesIn accordance with ISO14890-2013 standardGradeTensile strengthmin.(1S037)MpaElongation at breakmin.(ISO37)%Abrasionmax(IS04649)mmH24450120D18400100L15350200The values will help to determine the appropriate cover compound for the application or for the materials carries. Reliable assessment of the behavior of the covers in service for wear and cut resistance cannot be determined from tensile strength, and abrasion values alone. Straight Warp Conveyor BeltUsageCombined with high strength, lightweight materials and multifunction cover materialse aramid conveyor belt are suitable for various application areas. CharacteristicsLow energy consumptionThe structure of straight warp and straight weft consists of aramid cords in warp and nylon cord in weft in both sides which will protect the belt. The lightweight aramid conveyor belt can reduce the power consumption of the conveyor.It will save more energy by using energy-saving rubber with low rolling resistance as the pulley side. Impact resistanceAs the toughness of aramid fabric can protect the conveyor belt from being punctured by sharp conveying materials. It can also reduce the damage of the conveyor belt even if in high drop distance. High heat resistance and flame resistanceHigh heat resistance property will protect the conveyor belt from being damaged by conveying materials with high temperature. Even the burning substance is not easy to penetrate the aramid core. Anti-corrosionAramid, as the man-made fabric itself is superior resistant to media. Otherwise, it has excellent properties in chemical resistance and corrosion resistance.Optimized belt design for a long lifetimeAs there's single fabric ply only, the carcass is light and flexible with optimum strength utilization. Aramid conveyor belts are excellent in fatigue resistance throughout their lifetime. Top and bottom cover meet high demands on wear and impact resistance,which provides the optimum protection for the valuable aramid. StructureStandard SpecificationsSpecificationsLongitudinaltensilestrength(N/mm)Mintransversetensilestrength(N/mm)10%loadelongation(max.)Coyersstandard(mm)Beltthickness(mm)Beltweight(Kg/m2)DPP8008001500.56+211.511.0DPP100010001500.56+211.511.1DPP125012501500.56+211.611.3DPP160016001800.56+312.012.9DPP180018001800.56+312.313.1DPP200020001800.58+314.515.9DPP225022501800.58+314.516.1DPP250025002000.58+314.616.3DPP315031502000.58+316.317PIPE Fabric Conveyor Belt UsageFabric pipe conveyor belt is a new type of conveying belt which uses EP/NN as carcass, high elastic, high anti-abrasive and high strength rubber as working surface. It's mainly used in conveying materials which are easily polluted like power, granular materials, etc. when working, the rubber belt changes its form from flat to U shape and finally to pipe, folding the materials and realizing the process of enclosed conveying. CharacteristicsEnclosed conveying of materials, protecting both the materials and the environment.Steep angled conveying, the conveying angle can reach 30° usually.Conveying line can be arranged according to the curve of space. Standard Specifications Strength(KN/m)NoofpliesCarcasStypeBelt width(mm)3004005006007508009300001000105012001400160018002000220024003000 1602NN/EP 2502~3NN/EP 3152~4NN/EP 4002~4NN/EP 5002~5NN/EP 6303~6NN/EP 8003~6NN/EP 10003~6NN/EP 12503~6NN/EP 14003-6NN/EP 16004~6NN/EP 20004~6NN/EP 25005~6NN/EP 31505~6NN/EP Note: It can be customized according to customers' requirements.Pipe DiametersNominalpipediametermmφ150φ200φ250φ300φ350φ400φ500φ600φ700φ800Width mm60080010001100130016001850225024502800 Cover GradesIn accordance with HG4224-2011 standardGradeTensile strengthmin.MpaElongation atbreakmin.%AbrasionMax.mm2H25450120D1840090T1/T210300200Ozone resistant test condition:50pphm,40±2oC,elongation:20%,time 96hours,no cracksT1-heat resistant 100C work condition,T2-heat resistant 125Cwork conditionThe values will help to determine the appropriate cover compound for the application or for the materials carriesReliable assessment of the behavior of the covers in service for wear and cut resistance cannot be determined from tensile strength, and abrasion values alone. Acid-Alkaline Resistant Fabric Conveyor Belt UsageSuitable for conveying materials with chemical corrosiveness in chemical factories, chemical fertilizer factories, paper mills, mining industries, etc. CharacteristicsSelecting nylon canvas or EP canvas as the carcass, the belt has good elasticity and excellent troughability. The rubber cover, which is made from acid- alkaline resistant materials, has great anti-chemical corrosiveness and good physical properties. Cover Properties temsTensilestrengthMpaElongationandbreak %Abrasion mm3Hardness QzonedeteriorationCoverPhysical propertiese14.0≥400s25055-70No cracksAcid andAlkaliresistanceClassSoakliquidDensitySoakconditionsCxhChange rate before andafter soakingSwellingrateChange rate oftensilestrengthA1HCL18%50°oC×96h<+10%≤-10%A2H2SO450%50°oC×96h<+10%<-10%A3NaOH48%50°oC×96h<+10%<-10% Chevron Conveyor Belt------We have more than 64 Chevron Mold.------Support custom (Chevron )pattern mold. 4.STEEL CORD CONVEYOR BELT (Steel Wire Rope Core Rubber Conveyor Belt)The steel wire rope core conveyor belt is a rubber conveyor belt with steel wire as its skeleton. It has the advantages of high tensile strength, good impact resistance, long service life, small use elongation, good grooving, good flexibility resistance, and is suitable for long-distance, large-distance and high-speed conveying materials. The product is composed of core glue, wire rope, covering layer and side glueaterials. Characteristic:1,High allowable strength and high safety factor;2,Minimal elongation, short stretching distance;3,The steel wire rope is firmly bonded with rubber and has excellent dynamic performance;4,Soft belt body, good grooving, good linear operation;5,Excellent impact resistance;6,Reliable joint, long service life. Main Technical Parameters of Steel Wire Core Conveyor Belt in Germany projectNumber of wire rope rootsWidth specification/mm50065080010001200140016001800Minimum Tensile Strength N/mmWire rope diameterd(maximum)Rope distance±1.5mmCovering glue thickness (minimum)widthWidth specification/mm±5±7±8±10±10±12±12±14St100010004.1124 3951648197114131147St125012504.9144 344455698498112127St160016005.6154 --50647790104117St200020005.6124 --648197114131147St250025007.2155 ---647790104117St315031508.1155.5 ---647790104117St350035008.6156.5 ---647790104117St400040008.9157 ---647790104117 Performance Grade of Covering RubberGrade codetensile strength,Mpa≥Elongation at break,%≥Wear volume,mm3≤D1840090H25450120L20400150P14350200notes:D-Strong Wear Working Conditions;H-Strong splitting working conditions;L-General working conditionsP-Oil-resistant, heat-resistant, acid-alkali-resistant, cold-resistant and general non-flammable conveyor belts Performance Grade of Covering RubberExecutive standard DIN22131standardPerformance gradetensile strengthTensile ratio at breakWear volume<=mm3W1840090X25450120Y20400150K*20400200notes:*Suitable for general flame retardant conveyor belt conforming to DIN22103.Its covering glue meets the requirements of DIN22104. 5.Heat Resistant CONVEYOR BELT (HR,EPDM,SBR+EPDM)The core of the product is polyester canvas with high modulus, low shrinkage and high breaking strength. The covering rubber is made of ethylene propylene diene monomer or chlorinated butyl rubber with good high temperature resistance. It is refined with high temperature resistant materials in conformity with forming and vulcanizing processes. After special impregnation and setting treatment, the product has high bonding strength, small elongation deformation and excellent abrasion performance under normal service conditions below 180 C. Mainly used in metallurgy, construction and other industries, transport sinter, coke, cement clinker and other high-temperature materials. Physical property indexes projectcategoryT1T2T3T4Test temperature≤100oC≤125oC≤150oC≤175oCPermissible range of changehardnessDifference between post-aging and pre-aging2020±20±20Maximum after aging85858585tensile strengthPerformance change rate/%-25-30-40-40Minimum post-aging value/Mpa121055Elongation at breakPost-aging change rate/%-50-50-55-55Minimum value after aging/%200200180180 6.Fire Resistant CONVEYOR BELT (K2,K3)This product is refined from polyester canvas and nylon canvas through calendering, forming and vulcanizing processes. This product is suitable for conveying non-corrosive, non-spiky, bulk, granular and powder materials, such as coal and other bulk or finished goods, in the upper inflammable and explosive environment of coal mines. Overlay Performance projectCompanylevel Llevel Dtensile strengthMpa≥14≥18Elongation at break%≥400≥450Safety performanceprojectFlame Retardant GradeK2K3Flame durationThe total flame duration of six coated specimens is not more than 45s, and any single value is not more than 15s.The average flame duration of three coated specimens is not more than 60 s. Electrostatic conductivity ≤3*10 8ΩReburning propertyNo flame shall reappear on any specimen7.High Abrasion Conveyor BeltThrough the measures of lightweight conveyor belt body, increasing rubber elasticity and reducing rubber friction coefficient, the operation resistance of conveyor device to belt surface during conveyor belt operation can be greatly reduced, and reasonable transmission friction coefficient can be obtained, which can save electricity by 10-15%.The effect. The surface coating has high elasticity and excellent wear resistance, which makes the conveyor belt wear-resistant, impact-resistant and prolongs its service life. It is suitable for medium and long distance material transportation in mining, wharf, electric power, metallurgy, chemical industry, coal and other industries.Product characteristics:It saves electricity, does not need equipment modification and has high safety factor. 8.Oil Resistant CONVEYOR BELT Oil Resistant Belt The nylon canvas and polyester canvas are refined by calendering, forming and vulcanizing processes. They have good oil resistance and are suitable for oil-containing materials in conveyor belts and occasions where oil and chemical solvents may occur. Specifically, it has the advantages of low volume change rate, high strength and wide application range. Technical index1. Oil-resistant conveyor belts can be divided into wear-resistant type (D) and general type (L) according to their covering properties.2. Oil resistance can be divided into Y1 and Y2 grades. 9.Anti Tear CONVEYOR BELTThe conveyor belt is equipped with high-elongation steel wire rope or high-strength high-elongation chemical fibre rope arranged horizontally uniformly on the top (or up and down) of the steel wire rope core or fabric core as a tear-resistant layer, and the tear-resistant layer is perpendicular to the running direction of the conveyor belt. When conveyor belt conveys hard and sharp material, tear resistant layer can prevent sharp and hard material from penetrating. Once penetrated, it can also produce enough resistance to tear belt by sharp and hard material, thus effectively preventing conveyor belt from tearing.The conveyor belt is suitable for mining, wharf, metallurgy, building materials, coal and other occasions where the conveyor conveys sharp hard objects and the blanking height is high. 10.Akli-Acid Resistant Beltit is a kind of inert material which is suitable for working environment in contact with acid and alkali, such as phosphate fertilizer manufacturing, seawater salt drying, covering rubber and plastic blending and filling with excellent acid and alkali resistance. Technical indexes projecttensile strength/MpaElongation at break%Wear volume/mm3hardness/AoOzone agingCover gumphysical propertyBefore aging≥14.0≥400≥25055-70No crackAfter aging≥12.0≥340--60-75--Acid and alkali resistancecategorySoaking solutionconcentrationSoaking conditionPerformance change rate before and after soakingVolume Expansion RateTensile Strength Change RateA1hydrochloric acid18%50oC×96h+10%Following-10%withinA2sulphuric acid50%50oC×96h+10%Following-10%withinA3sodium hydroxide48%50oC×96h+10%Following-10%withinTest conditions:Ozone concentration(50±5)*10(volume fraction),temperature(40±2)oC,elongation(20±2)%,time15h11.Filter beltFilter Conveyor belt continuous washing, excess rate, drying and regeneration of filter cloth can be realized. It has the advantages of high filtration efficiency, large production capacity, good washing effect and low moisture content of filter cake. Flexible operation and other characteristics. The conveyor belt is a complete set of belt vacuum dehydrator. It is widely used in the continuous excessive dehydration of chemical industry (especially fertilizer); aluminium hydroxide, coal slurry, metal concentrate, metal flotation and comprehensive utilization, mining tailings dehydration mining production; especially in environmental protection projects such as gypsum dehydration in flue gas desulfurization of power industry and solid-liquid separation of sewage treatment.12.Pipe Conveyor BeltPipe Conveyor Belt refers to the conveyor belt matched with the circular pipe belt conveyor, which forms the shape of a circular pipe in the whole or part of the transportation line by means of external force.Pipe Conveyor Belt,the core body is composed of high strength canvas or steel wire rope, high strength, high wear resistance and high quality rubber as upper and lower covering layer. When working, the tape gradually changes from plane to U shape, and finally rolls into tubular shape to implement closed conveying. Applicable to coal, mine, port, electric power, metallurgy, building materials and grain industries, which have strict requirements for environmental protection and material transportation for bending in three-dimensional space. Fully enclosed material transportation, no material flying, not affected by natural conditions, not affecting the environment, bendable, large inclination, round-trip transportation of materials. Technical parameters of Pipe Conveyor Beltpipe diameter/mmbandwidth/mmBreaking strengthFabric layerCovering glue thickness/mmN/mm10043025013.0×1.515060016023.0×2.031523.0×2.020075050023.0×2.031523.0×2.050025.0×2.025025.0×2.0250100040023.0×2.050023.0×2.040025.0×2.050023.0×2.0300110040023.0×2.050023.0×2.040023.0×2.050025.0×2.0350130063035.0×2.080045.0×2.0400160080045.0×2.0100055.0×2.0 13.Rough Top Conveyor BeltRough top belt can be used for tilt angleLight materials such as bags, boxes and parcels are transported at 35 degrees angle. The top rubber surface is wear-resistant and skid-resistant rubber. It has the functions of cushioning, shock absorption and stabilization for material transportation, especially anti-skid.
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