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Reliable Amorphous Annealing Furnace for Optimal Material Processing1
Heater Heat Exchanger, Amorphous Annealing Furnace, Efficient Amorphous Annealing Furnace
Jiangsu Chuangling Amorphous Technology Development Co., Ltd.
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Product Description Reliable Amorphous Annealing Furnace for Optimal Material ProcessingSystem Technical ParametersDimensional Parameters? Effective chamber volume: 1600(W)×1600(D)×1600(H) mm? Overall dimensions: 2220(W)×2340(D)×2550(H) mm (excluding motor and control console)? Control console dimensions: 350(W)×800(D)×1700(H) mmThermal Performance? Maximum operating temperature: 450°C? Rated heating power: 75 kW (3-phase AC220V±5%, 60Hz)? Heating rate: ≤3 hours (room temperature to 450°C)? Temperature uniformity: ±10°C (steady state)Auxiliary Systems? Nitrogen control system:? Flow adjustment range: 0-2500 SCFH? Interface specification: DN12 hose connection? Program control mode: 1 min ON / 5 min OFF cycle (LZB-4 flow meter)? Current conduction system:? Current capacity: 2000A (T2 copper busbar)? Busbar specifications: 10×60 mm × 2 pieces? Insulation class: Class B (low-voltage insulation treatment)II. Control System ConfigurationTemperature Control System? Main controller: AI-518P 30-segment programmable temperature controller? Actuator: KS300A bidirectional thyristor module? PID control: Auto-tuning function? Safety protection: Three-level over-temperature protection (audible/visual alarm + automatic power cutoff)Electrical Configuration? Power system:? Main circuit breaker: 3-phase air switch? Branch protection: 200A fuse ×3? Monitoring instruments: 3-phase ammeter? Nitrogen control:? Independent circuit breaker? Time relay controlTemperature Measurement System? Channels: 6 independent channels (1 furnace temperature + 5 process temperatures)? Display instrument: XCD-8031P digital thermometer (Yuyao Yuandong)? Sensors: Type K thermocouples ×6 (with aviation connectors)III. Mechanical Structure DesignFurnace Body Construction? Shell structure:? Outer casing: Cold-rolled steel plate welding? Inner chamber material: SUS304 stainless steel (δ=1.2 mm)? Insulation layer: Aluminum silicate fiber + structural reinforcement frame? Air circulation system:? Centrifugal fan: 4 kW stainless steel (φ300 mm impeller)? Airflow layout: Bilateral + bottom three-way circulationHeating System? Heating elements: U-shaped heating tubes ×24 (3.25 kW/tube)? Arrangement: Symmetrical sidewall layout? Wiring method: Top-exit structureLoad-Bearing System? Guide rail system: Dual-track structure (track spacing: 1240 mm)? Maximum load: 3000 kg (including fixtures)? Insulation treatment: Ceramic insulating supportsSealing System? Door structure: Double-opening pressure-sealed door? Sealing material: High-temperature silicone composite gasket? Locking mechanism: Multi-point mechanical linkageIV. Safety StandardsElectrical Safety? Insulation resistance: ≥100 MΩ (500 VDC)? Grounding protection: Independent grounding system? Short-circuit protection: Three-stage fuse protectionMechanical Safety? Structural strength: Reinforced door frame? Thermal protection: Double-layer insulation? Emergency measures: Manual emergency release device
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