IPDB › China Industry › Industrial Equipment & Components › Heater & Heat Exchanger
Fully Automatic Rotary Kiln for Continuous High-Volume Processing1
Heater Heat Exchanger, Industry Furnace, Industry Heat Treatment Furnace
Luoyang Ju Xing Kiln Co., Ltd.
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Product DescriptionFully Automatic Rotary Kiln for Continuous High-Volume ProcessingModel:GWDL-SSRLong-Term Operating Temp:900°CHeating Elements:High-temperature alloy wires (with Mo)Heating Position:Dual-sided heatingTemperature Control:PID + SCR; Accuracy ±1°CFeeding Mechanism:?150mm x 1800mm stainless screw extruderProduct DescriptionTemperature Range (°C)Standard Chamber Dimensions (mm)1200-1800500×500×500; 800×500×500; 800×800×800; 1300×760×6001000×1000×1000; 1500×800×800; 2000×800×8002000×1200×600; 3000×800×800; 5000×800×800Standard EquipmentMaximum Temperature (Tmax)1200℃ / 1400℃ / 1800℃Thermocouple TypeK / S / B (depending on temperature level)Heating ElementsHigh-temperature alloy resistance wire / SiC/ MoSi2Heating ZonesInstalled vertically on both sides of the furnace chamber.(Optional expansion to multi-zone heating)Temperature Control Accuracy±1℃Temperature UniformityWithin ±5℃ (depending on chamber size)Robust Furnace BodyThe furnace body is built with a single-layer steel shell, CNC machined and finished with polishing, acid-washing, phosphating, and powder coating. The dual-color design ensures both aesthetics and durability, with excellent resistance to oxidation, acid, alkali, and corrosion.Loading TrayThe loading platform is motor-driven for smooth and stable movement.Efficient Sealing and Tray StructureA step-cross sealing structure is used at the joint between the furnace mouth and loading tray, made of angled refractory bricks. This ensures tight closure, heat containment, and minimal thermal loss during operation.The tray loading capacity is customizable. Intelligent Heating ControlThe system features closed-loop thyristor (SCR) control using phase-angle firing, with adjustable output for voltage, current, or power.Advanced PID and AI-APID temperature control algorithms allow:Real-time self-tuning with no overshoot or undershoot50 Precise segment programming Smooth ramp profiles with customizable heating rates ranging from 1°C/h to 20°C/minInsulation SystemA three-layer insulation system is employed, consisting of high-alumina wool, alumina fiber board, and imported fiber board. Critical contact areas such as the furnace opening use shaped high-purity alumina lightweight components to enhance durability and energy efficiency.High-Performance Refractory and InsulationRefractory lining: Made from folded alumina fiber modules, offering excellent insulation, low thermal mass, and resistance to thermal shock and cracking.Insulation layer: Composed of high-purity alumina fiber materials (Al2O3 ≥52%), delivering outstanding heat retention.Shell temperature: Maintained below 45°C during full-load continuous operation.Communication InterfaceRS485Warranty1-year warranty for furnace body; Heating elements free replacement within 3 months if naturally damaged; bottom plate not coveredAccessoriesTwo heating elements, One pair of crucible tongs and one pair of high-temperature glovesCertificationCE, ISO9001, ISO14001, ISO45001Optional Configurations Electric Top-Opening DoorEquipped with an electric upward-opening mechanism. Optional control methods include foot pedal activation, screw-drive system, hydraulic system, or pneumatic system, depending on application needs.7" Touchscreen Control PanelMultilingual interface with programmable heating curves, historical data storage, and report export functions.Siemens PLC SystemReal-time process control with open communication ports for integration with upstream/downstream equipment.Manual or Automatic Gas Supply SystemSupports inert, oxidizing, or reducing atmospheres with configurable gas flow control.High-Temperature Observation WindowBuilt into the furnace door using heat-resistant quartz glass for safe visual monitoring.Programmable Rapid CoolingControlled via a frequency inverter and centrifugal fan, enabling customized rapid cooling segments.Quick Discharge RackHigh-temperature steel structure with wear-resistant refractory bricks for fast material removal in hot environments.Multi-Point Temperature ControlIndependent control zones enhance thermal uniformity and process reliability.Stirring FanMetal circulation fan can be PLC-linked to operate at specific temperature segments for even heat distribution.Independent Control CabinetSeparate electrical cabinet with extended cable (up to 5 meters) for flexible installation.Recessed Heat Storage BaseFurnace base is lowered by 50mm with a hollow structure supported by multiple vertical columns, improving bottom heating uniformity and structural strength.VOC Exhaust Treatment SystemOptional exhaust gas treatment units with 40 m3/h or 80 m3/h capacity for volatile gas filtration.Corrosion-Resistant Furnace LiningLining material offers strong resistance to acidic and alkaline environments.Protected Heating ElementsDesign shields elements from powder contamination, volatile corrosion, and mechanical scratches.Clean Lining DesignFurnace inner surface made from ceramics, high-temp glass, and metals to reduce particle/dust contamination.Over-Temperature LimiterAdjustable temperature limiter automatically disconnects heating to protect furnace and contents.Customizable Dual-Layer Charging RacksCustom racks available for two-level loading to maximize space and efficiency.Company ProfileLuoyang Juxing Kiln & Furnace Co., Ltd.Founded in 2008 in Luoyang, China, Luoyang Juxing Kiln & Furnace Co., Ltd. is a national high-tech enterprise and council member of the China Heat Treatment Association specializing in advanced thermal solutions. As an innovative leader in high-temperature technology, we design and manufacture precision electric furnaces for industrial and research applications, with an unparalleled temperature range from -100°C to 2600°C. Our products serve Worldwide companies, laboratories, and leading universities across , including key markets in Europe, North America, and Asia. Recognized for our expertise in new energy, semiconductors, and advanced materials sectors, we combine rigorous R&D with smart manufacturing to deliver reliable, eco-friendly thermal systems. We specialize in the R&D and manufacturing of high-temperature electric furnaces and kilns, offering a temperature range from -100°C to 2600°C to meet the challenges of demanding industrial environments. Our products are widely applied in new energy, semiconductors, functional ceramics, photovoltaic power, aerospace, biomedicine, and more—serving Fortune 500 companies, top laboratories, and leading universities across over 50 countries and regions, including Europe, the United States, Japan, South Korea, and Southeast Asia.Innovation lies at the heart of our growth. We are certified under ISO9001, ISO14001, and ISO45001 international management systems, and hold CE and SC certifications, with partial compliance to WPS and WPC standards. To date, we have secured 21 registered trademarks, 29 patents, 27 software copyrights, and 7 industry certifications. Our consistent annual investment of 15% in R&D fuels ongoing technological innovation and product excellence.Looking ahead, we remain dedicated to our core values of innovation, precision, and customer focus. By strengthening international collaboration and enhancing our global service system, we aim to provide more efficient, intelligent, and eco-friendly thermal solutions—empowering industrial progress and sustainable development across the globe.CertificationsPacking & DeliveryCustomizable & Compliant PackagingMultimodal Global LogisticsCost-Efficient Delivery1. Standard fumigated wooden crates for European exports2. Flexible solutions (PE film/special packaging) for container optimization3. Accommodates custom packaging requests1. Sea/air/express shipping options2. Partnerships with certified logistics providers3. Guaranteed delivery timelines and cargo safety1. Free freight coverage to destination ports2. Door-to-door coordination availableFAQIF I NEED SPECIAL DESIGN ABOUT FURNACE CHAMBER DOES YOUR COMPANY CAN OFFER IT?Don't worry about it, we have an excellent technical team. Based on your requirements, we can fully customize the furnace chamber design.IF WE PURCHASE YOUR PRODUCT WOULD YOUR COMPANY PROVIDE ANY TRAINING OR TECHNICAL SUPPORT?Absolutely! Sales are just the first step. We provide:- Basic training via technical manuals & operation videos- 24/7 engineer support- Lifetime technical consultationHOW IS YOUR PRODUCT AFTER-SALE GUARANTEE?We offer:- 1-year warranty (except heating elements)- 3-month warranty for heating elements- Overseas engineer service availableDOES YOUR PRODUCT INCLUDE ANY ACCESSORIES?Standard accessories include:- Heating elements- Specification certificate- Heat insulation brick- Crucible pliers- High-temperature glovesHOW TO CONTACT YOUR COMPANY?Address: No. 1 Xingye 1st Road, Science and Technology Industrial Park, Jiaxi District, Luoyang CitySupport:24/7 available via email/phone
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