Reliable Quality Convenient Operation Leak Detection Equipment for Water Heater Production¹

Product DescriptionWater Tester This test equipment is to detect the hermeticity of all connection welds on the inner liner, which is the gateway process for the welding quality of the inner liner. With compressed air, placed in the water test method test, efficient, reliable, low cost.The inner liner is manually placed on the liner bracket, and the liner is manually rotated to ensure that the water pipe mouth of the liner is facing upwards. The sealing cylinder is activated to seal and press the water pipe port and the heating pipe port on the inner liner. The sinking cylinder controls the lowering of the bracket and presses the whole liner into the water. Fill the liner with compressed air. The inner liner is left in the water for a period of time, during which it is manually observed whether there are bubbles coming out. If there is no air leakage phenomenon, the inner liner is qualified products, the entire welding production is complete. If there is a leakage phenomenon, manually mark the location of the leakage, the robot will be sorted and placed in the liner. There is a leakage of air to make up for the welding and then test.This machine adopts all stainless steel, single cylinder lifting, plus pulley guided lifting movement, effectively ensure the smoothness of the equipment work work process, thus making the equipment durable, and improve safety.No.ItemUnitParameter ValueRemarks1Applicable Diametermm?340-?410-2Applicable Plate Thicknessmm1.5~2-3Total installed capacitykW0.5-4Overall Dimensionsm2×0.8×2.5Length x Width x Height5WeightTon0.5-6StaffingPCS1-7Inner Tank Type-Single tank-1. Which manual operations can automation equipment replace?Mainly replaces highly repetitive, precision-demanding, labor-intensive, or hazardous operations such as assembly, welding, material handling, sorting, packaging, and inspection. Particularly suitable for electronics, automotive, food, pharmaceuticals, and similar industries.2. What levels of precision and efficiency can the equipment achieve?Precision varies by equipment type. For example, precision assembly equipment can achieve repeat position accuracy of ±0.01mm, while welding robots achieve path accuracy of ±0.1mm. Efficiency is typically 3-10 times higher than manual labor and supports 24/7 operation, depending on production scenarios.3. Does the equipment support flexible production (multi-variety, small-batch switching)?Modern automation equipment (e.g., robots, smart production lines) often supports flexibility. Quick changeovers for diverse products are achieved through programming or fixture replacement, meeting customized production needs.4. Can we directly install automation equipment into our existing production line?Requires evaluation of current line layout, processes, and product characteristics. Most scenarios allow customization for compatibility, though complex cases may require partial line modifications.5. What skill level is required to operate the equipment?Basic operations (startup, shutdown, daily checks) require minimal training. Programming and maintenance need professionals, but enterprises can opt for training services or supplier-provided technical support.6. What is the typical payback period for automation upgrades?Usually 1-3 years, depending on equipment investment, labor cost savings, and productivity gains. Labor-intensive industries or high-capacity enterprises experience shorter payback cycles. 7. What is the warranty period, and what after-sales services are provided?Standard warranty is 1-2 years, extendable for core components. Services include installation, troubleshooting, spare parts replacement, and remote support; some suppliers offer regular maintenance.8. What is the response time for equipment failures?Reputable suppliers commit to 24-hour response; local service points provide on-site repair within 48 hours. Remote diagnosis is prioritized for remote areas before dispatching engineers.9. Do you provide equipment upgrades or re-engineering services?Most suppliers support upgrades (software updates, feature expansions). If production needs significantly change, re-engineering or retrofitting based on new process requirements is available.10. Is automation equipment more energy-intensive than manual labor?Initial energy consumption may increase due to machine operation, but long-term comprehensive energy use (including labor and material waste) decreases through efficiency gains and defect reduction. Aligns with energy-saving trends.11. Is automation suitable for small-to-medium enterprises (SMEs)?Yes. Cost-effective solutions (e.g., compact robots, modular equipment) now exist for SMEs, with lower upfront investment. Significantly enhances production stability, especially for enterprises with steady order volumes.

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