Dual-Stage Oil Mold/Water Mold Temperature Controller Heating Controlling Control Machine¹

Product Description Features: Mold temperature controllers are widely used in industrial production, especially in the field of mold molding, and have the following characteristics:Precise temperature controlHigh-precision temperature control: The advanced PID controller can accurately control the mold temperature. The general temperature control accuracy can reach ±1oC or even higher, ensuring that the mold maintains a stable temperature during the production process, improving the quality of product molding, and reducing dimensional deviations and surface defects.Real-time monitoring and adjustment: Equipped with a temperature sensor to monitor the mold temperature in real time, and feed the data back to the control system. The system adjusts the heating or cooling amount in time according to the difference between the set value and the actual value to achieve dynamic and precise control of the temperature.High heating and cooling efficiencyFast heating: The internal use of efficient heating elements, such as electric heating tube heating devices, can heat the heat-conducting medium to the set temperature in a short time, greatly shorten the mold preheating time, and improve production efficiency.Efficient cooling: With a good cooling system, such as a plate heat exchanger or a shell and tube heat exchanger, the heat of the mold can be quickly taken away, rapid cooling can be achieved, and the product molding cycle can be accelerated. It is especially suitable for processes such as plastic injection molding that require high cooling speed.Good safety performanceMultiple safety protections: It is equipped with leakage protection, short circuit protection, over-temperature protection, pressure protection and other functions. When an abnormal situation occurs, the power supply can be cut off or the operation can be stopped in time to avoid equipment damage and safety accidents.Safe materials and design: Made of high-temperature resistant and corrosion-resistant high-quality materials to ensure safety and stability in harsh working environments such as high temperature and high pressure. The pipeline connection and sealing design are reasonable to prevent leakage of heat transfer medium.Easy operation and maintenanceFriendly operation interface: Equipped with an intuitive operation panel, a clear display and operation buttons, the operator can easily set the temperature, view the operating status and other parameters, the operation is simple and easy to learn, and the technical requirements for the operator are reduced.Low maintenance cost: The structural design is reasonable, the main components are easy to disassemble and replace, the daily maintenance workload is small, and the equipment runs stably, the failure rate is low, and the maintenance cost and downtime are reduced.Wide range of applicationsMultiple media optional: A variety of heat transfer media such as water and oil can be used. According to different mold materials, process requirements and working temperature ranges, the appropriate medium can be selected to meet various industrial application needs.Multi-industry application: It is widely used in many industries such as plastic injection molding, rubber vulcanization, die casting, composite material molding, etc. It can provide temperature control for different types of molds to improve product quality and production efficiency.Function: The mold temperature controller has the following functions:Precise temperature control: The mold temperature can be accurately controlled at the set value. The general temperature control accuracy can reach ±1oC or even higher, ensuring that the temperature of the mold is stable during the production process, which is conducive to improving the quality of product molding and reducing defects such as product size deviation and deformation.Heating and cooling: It has the ability to quickly heat up and can raise the mold from room temperature to working temperature in a short time to improve production efficiency. At the same time, it can also quickly cool down according to process requirements, such as quickly cooling the mold after completing one molding to prepare for the next molding.Heat transfer and uniform distribution functionHeat transfer medium circulation: Through the circulation of heat transfer media such as heat transfer oil or water between the mold and the mold temperature controller, the heat generated by the mold temperature controller is transferred to various parts of the mold to ensure uniform mold temperature and uniform heating of various parts of the product, avoiding product quality problems caused by local overheating or overcooling.Optimize temperature field: According to the mold structure and product molding characteristics, the heat transfer path and flow distribution can be optimized to ensure that the mold temperature field is reasonably distributed. For molds with complex shapes, the heat medium flow in different areas can be adjusted to make the temperature of each part of the mold reach an ideal state.Temperature monitoring and feedback functionReal-time monitoring: equipped with a temperature sensor, real-time monitoring of the mold temperature, and feedback of temperature data to the control system of the mold temperature machine. The operator can intuitively see the real-time changes in the mold temperature on the control interface, so as to grasp the production status in time.Automatic adjustment: The control system automatically adjusts the working state of the heating or cooling device according to the feedback temperature data and the set value. When the mold temperature is lower than the set value, the heating power is automatically increased; when it is higher than the set value, the cooling system is started or the heating power is reduced to keep the mold temperature within the set range.Safety protection functionOver-temperature protection: When the mold temperature exceeds the set safety upper limit, the mold temperature machine automatically cuts off the heating power supply and sends out an alarm signal to prevent the mold from being damaged due to excessive temperature, and at the same time avoid affecting product quality and production safety.Low liquid level protection: Monitor the liquid level of the heat transfer medium. When the liquid level is too low, the machine will automatically stop and alarm to prevent poor heat medium circulation due to too low liquid level, causing dry burning and damage to the heating element, and ensure the safe operation of the mold temperature machine.Data recording and tracing functionData recording: It can record production data such as mold temperature, operating time, heating power, etc. These data are helpful for monitoring and management of the production process, convenient for operators to analyze temperature changes in the production process, and provide a basis for optimizing the production process.Quality tracing: When there are quality problems with the product, the temperature parameters in the production process can be traced by querying the data recorded by the mold temperature controller, which helps to find the cause of the problem, take corresponding improvement measures, and improve the traceability of product quality.Product ParametersUses:Mold temperature controllers are widely used in the industrial field, mainly for the following purposes:Plastic processing industryInjection molding: It can accurately control the mold temperature, so that the plastic melt is evenly cooled and solidified in the mold, reducing the deformation, shrinkage and internal stress of the product, improving the dimensional accuracy and surface quality of the product, and shortening the molding cycle to improve production efficiency.Extrusion molding: Temperature control of the extrusion mold ensures that the plastic maintains good fluidity and stability during the extrusion process, so that the dimensional accuracy and surface finish of the extruded product are higher, which helps to produce high-quality products such as pipes, profiles, and films.Rubber processing industryRubber vulcanization: During the rubber vulcanization process, the required temperature is accurately provided and controlled to make the rubber molecules undergo cross-linking reactions to achieve the expected physical and mechanical properties, ensure the quality and performance of rubber products, and improve production efficiency and product qualification rate.Rubber injection molding: In the injection molding of rubber products such as soles, by controlling the mold temperature, the rubber can be quickly and evenly solidified and molded, which helps to improve the molding quality and production efficiency of the product and reduce the defective rate.Composite materials industryWater mold temperature machineStandard water typeHigh temperature water typeModelSpecificationsColorMaterialModelSpecificationsColorMaterialNTW-200L6.0KWBlue and whiteCustomisedNTW-600H9.0KWBlue and whiteCustomisedNTW-600L9.0KWBlue and whiteNTW-900H12.0KWBlue and whiteNTW-900L12.0KWBlue and whiteNTW-1500H15.0KWBlue and whiteNTW-1500L15.0KWBlue and whiteNTW-1800H18.0KWBlue and whiteNTW-1800L18.0KWBlue and whiteNTW-2400H24.0KWBlue and whiteNTW-2400L24.0KWBlue and whiteCustomisedCustomisedCustomisedNTW-3600L36.0KWBlue and white    CustomisedCustomisedCustomised    Oil mold temperature machineStandard water typeHigh temperature water typeModelSpecificationsColorMaterialModelSpecificationsColorMaterialNTO-200L6.0KWBlue and whiteCustomisedNTO-600H9.0KWBlue and whiteCustomisedNTO-600L9.0KWBlue and whiteNTO-900H12.0KWBlue and whiteNTO-900L12.0KWBlue and whiteNTO-1500H15.0KWBlue and whiteNTO-1500L15.0KWBlue and whiteNTO-1800H18.0KWBlue and whiteNTO-1800L18.0KWBlue and whiteNTO-2400H24.0KWBlue and whiteNTO-2400L24.0KWBlue and whiteCustomisedCustomisedCustomisedNTO-3600L36.0KWBlue and white    Blue and whiteCustomisedCustomised    Hot pressing: used for hot pressing of composite materials such as carbon fiber, accurately controlling mold temperature and heating time, fully curing the resin matrix, enhancing the bonding strength between fiber and resin, improving the performance and quality of composite materials, and ensuring that the products meet the requirements of high-end fields such as aerospace and automobiles.Lamination process: in the production of laminated products, such as the manufacture of multi-layer circuit boards, it can make each layer of material better bonded together at a suitable temperature, improve the bonding strength between layers, and ensure the electrical and mechanical properties of the product.Chemical industryReactor temperature control: in chemical reactors, the mold temperature controller provides a suitable environment for chemical reactions by controlling the temperature of the reactor, ensuring that the reaction proceeds at a predetermined rate and direction, improving the conversion rate and selectivity of the reaction, reducing the occurrence of side reactions, and ensuring the quality and output of chemical products.Material heating and insulation: for some chemical materials that need to be stored or transported at a specific temperature, the mold temperature controller can provide heating and insulation functions to prevent the material from solidifying, crystallizing or increasing viscosity, ensuring the fluidity of the material, and facilitating pipeline transportation and subsequent processing.Other industriesDie-casting industry: During the die-casting process, the mold temperature controller can control the mold temperature to avoid damage such as cracks in the mold due to thermal fatigue, extend the service life of the mold, and make the die-casting parts cool evenly, improving the surface quality and dimensional accuracy of the castings.Shoe material industry: In the process of heat setting of shoe materials, the mold temperature controller controls the mold temperature, so that the shoe materials can be quickly set in the mold, ensuring the shape and size of the shoe materials are stable, and improving the production quality and efficiency of the shoe materials.Product DescriptionOur AdvantagesAdvantages: The mold temperature controller has many advantages in industrial production, especially in the field of mold manufacturing and use, as follows:Improve product qualityGood temperature uniformity: It can accurately control the mold temperature to make the mold surface temperature uniform, avoid deformation, shrinkage, cracks and other defects of plastic products due to local overheating or overcooling, and improve product dimensional accuracy and appearance quality.Optimize molding process: According to different mold materials, shapes and product requirements, the temperature can be accurately adjusted to make the plastic flow, fill and solidify better in the mold, shorten the molding cycle, improve production efficiency, and reduce the defective rate.Extend mold lifeReduce thermal stress: During the working process of the mold, the mold temperature controller can keep the mold temperature stable, avoid excessive thermal stress caused by frequent thermal expansion and contraction, thereby reducing deformation and cracking of the mold and extending the service life of the mold.Reduce wear: The appropriate mold temperature can reduce the friction between the plastic and the mold, reduce the wear of the plastic on the mold, especially for some molds with complex structures, which can effectively protect the accuracy and finish of the mold surface.Energy-saving and efficientRapid heating and cooling: It has an efficient heating and cooling system that can quickly raise or lower the mold temperature to the set value, reduce the waiting time for startup and the cooling time during production, improve production efficiency, and reduce energy consumption.Intelligent temperature control and energy saving: It adopts an advanced intelligent temperature control system, which can automatically adjust the heating or cooling power according to the actual temperature of the mold to avoid energy waste. Compared with traditional temperature control methods, it can significantly reduce energy consumption.Easy to operateHigh degree of automation: Equipped with an intuitive operation interface and control system, the operator only needs to set the required temperature value on the control panel, and the mold temperature machine can run automatically to achieve precise control of the mold temperature without complicated operation procedures.Fault diagnosis function: It has a complete fault diagnosis and alarm system. When the equipment fails, it can quickly and accurately display the fault information, which is convenient for operators to check and repair in time, reducing the difficulty and cost of equipment maintenance.Widely usedApplicable to various industries: It is widely used in plastic processing industries such as injection molding, extrusion, blow molding, as well as rubber, die casting, hot pressing and other fields, which can meet the needs of different industries for mold temperature control.Adapt to different molds: The temperature control scheme and parameters such as flow rate and pressure can be flexibly adjusted according to molds of different types and sizes, with strong versatility and adaptability.Company ProfileJiangsu Ntepu Intelligent Equipment Co.,LtdBusiness scopeManufacturing business: intelligent basic manufacturing equipment, refrigeration and air-conditioning equipment, forgings and powder metallurgy products, optical communication equipment, new energy prime mover equipment, industrial automatic control system devices, photovoltaic equipment and components, semiconductor device special equipment, etc.R&D business: intelligent robot R&D, mechanical equipment R&D, software development.Sales business: mechanical equipment, electronic components and electromechanical assembly equipment, power electronic components, software, etc.Other businesses: technical services, technical development and other technical-related services, as well as import and export of goods and technology.Company positioning and goalsIt is the Nantong subsidiary of Endet Group, deeply engaged in the temperature control industry, with the goal of creating domestic high-end temperature control equipment.Main productsIt produces high and low temperature integrated cold and hot machines, evaporative cold water chillers, magnetic levitation chillers, screw chillers and various non-standard customized temperature control equipment, providing high-precision constant temperature, constant current and constant pressure integrated machines for new energy vehicles, photovoltaics and wind power industries.Development TrendsOfficially opened on March 23, 2024, leaders of Hai'an City and Libao Town, heads of various branches of Endet Group and industry guests attended the opening ceremony.Exhibition Display Certifications Packaging & ShippingFAQAre you a manufacturer or a trading company?We are a professional manufacturer. We accept OEM & ODM services.What is your delivery time?We can deliver within 15 days. The transaction method is to pay 30% in advance to establish the contract, and pay the balance before delivery.For urgent orders, please contact our sales staff in advance. How long can your air compressor last?Usually more than 10 years. How is your customer service? 24-hour online service. 48 hour problem solving commitment. How about your after-sales service?(1) To provide customers with online guidance for installation and debugging.(2) Trained engineers can serve overseas.(3) Provide global agency and after-sales service.

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