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Low Pressure Drop Lighter in Weight Corrosion Resistant 316L Metal Intalox Saddle Ring1
FillingIntalox Saddles RingMetal Intalox Saddle Ring
Jiangxi Jiabing Environmental Protection Technology Co., Ltd.
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Product Description Product LineProduct DescriptionMetal Intalox Saddles Ring: High-Performance Random Packing for Fouling & Corrosive MediaEngineered to conquer clogging and corrosion challenges, Metal Intalox Saddles deliver unmatched efficiency in slurry systems, viscous liquids, and aggressive chemical processes. Their unique saddle geometry eliminates dead zones while maximizing vapor-liquid contact. Key Product SpecificationsParameterSpecificationMaterial Grades304/316/L SS, Carbon Steel, Titanium Gr.2/5, Hastelloy? C-22Size RangeDN 25 (1") to DN 100 (4")Surface Area120-300 m2/m3 (size-dependent)Void Fraction94-98% (industry-leading)Packing Density110-400 kg/m3Operating Temp.-200°C to +700°C (SS316)Pressure Drop40% lower vs. Raschig rings at same loadHETP0.35-0.6 m (absorption) / 0.4-0.8 m (stripping)CertificationsASTM B366, ISO 9001:2015, PED 2014/68/EU Critical Design Advantages1.Zero Dead Zone GeometryCurved saddle structure prevents nesting + liquid channeling.Self-cleaning effect reduces polymer/fouling buildup by 60% vs. ring-type packings.2.Corrosion Resilience316L SS: Chloride-rich scrubbers (e.g., seawater FGD)Titanium: Hot HCl regeneration towers (up to 200°C)Hastelloy?: Oxidizing acids (H2SO4 mixtures)3.Mechanical RobustnessReinforced edges (1.5-3.0 mm thickness) resist fracture in slurry service.Vibration-tested for fluidized bed reactors (ASME Section VIII compliance)..Product Parameters Size(mm)Bulk density(304,kg/m3) Number(per m3) Surface area(m2/m3) Free volume(%) Dry Packing Factor m-1 15mm16.5*10.6*0.326332411027596.7304.925mm25.9*12.6*0.319212718034495.5393.240mm35.4*18.8*0.31465118015198.1159.750mm48.5*28.6*0.395155509798.8101.050mm48.5*28.6*0.4132155509798.3102.560mm67*37*0.411390008498.687.360mm67*37*0.514590008498.288.470mm76.5*42.5*0.48346906199.062.9Ordering & SupportStandard Sizes: DN25, DN38, DN50, DN76, DN100Customization:Alloy upgrades (Monel? 400, Inconel? 625)Electropolishing/PTFE coating for sticky mediaMOQ: 500 kg (bulk discounts >2,000 kg)Delivery: 15-30 days (FOB Shanghai)Why Engineers Specify Our Saddles:1. Clog-Free Guarantee - 98% void fraction validated by CT scan imaging2. Free Process Audit - Optimize packing height/distributor design3. Field Retrofit Kits - Seamless replacement of Raschig rings Competitive EdgePacking TypeFouling ResistanceΔP ReductionCorrosion SafetyMetal Intalox Saddle★★★★★★★★★☆★★★★★Ceramic Saddle★★★★☆★★☆☆☆★★★☆☆Metal Pall Ring★★☆☆☆★★★★☆★★★★☆★ Rating scale: 5=Best | Data per Chemical Engineering Progress Production WorkshopProduct TestingProduct ApplicationIndustryUse CaseRecommended MaterialPetrochemicalSlurry reactors, coker scrubbers316L SS + EP*ChemicalHCl regeneration, phosgene absorptionTitanium Gr.7EnvironmentalFlue gas desulfurization (FGD), wastewater904L SSPharmaceuticalsHigh-viscosity solvent recoveryHastelloy? C-276*EP = Electropolished (Ra ≤ 0.3 μm) Packaging & ShippingCompany ProfileJiangxi Jiabing Environmental Technology Co., Ltd., established in 2015, is a high-tech enterprise specializing in the R&D, production, and export of chemical engineering packing and eco-friendly materials. Leveraging the founding team's decade-long expertise in the industry, the company remains committed to providing efficient, durable innovative products and solutions for global clients in chemical engineering, environmental protection, water treatment, and energy sectors.Core Products & Services: The company's product portfolio covers diverse industrial applications: Industrial Packing Series: Metal packings, ceramic packings, plastic packings, and structured packings, widely used in petrochemical plants, gas purification, and distillation processes. Environmental Materials Series: Honeycomb ceramics, molecular sieves, and aquarium filter media, serving exhaust gas treatment, water purification, and aquatic ecosystem optimization. Functional Materials Series: Ceramic balls, catalyst carriers, etc.facilitating efficient energy conversion and environmental remediation. Global Presence & Industry Recognition: With products exported to over 30 countries and regions across Southeast Asia, Europe, North America, and beyond, Jiabing Environmental has established long-term strategic partnerships with renowned chemical enterprises and environmental engineering firms worldwide. Recognized for consistent product quality, efficient delivery capabilities, and comprehensive after-sales services, the company has earned widespread industry acclaim, continuously advancing green industrial practices and sustainable development goals.
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