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Cutting Carbon Fiber Sheet Lightweight Epoxy Plate for Drones and Sports1
Inorganic FiberCutting Carbon Fiber Sheet3K Cutting Carbon Fiber
Shandong Justar Industrial Technology Co., Ltd
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Product Description Carbon Fiber Sheet High Strength Lightweight Epoxy Plate for Automotive and AerospaceProduct DescriptionThe Cutting Carbon Fiber Sheet Lightweight Epoxy Plate for Drones and Sports is a next-generation composite material designed for applications where strength, lightweight properties, and processing flexibility are equally important. Produced from high-strength carbon fiber fabric infused with epoxy resin, this sheet delivers superior stiffness, dimensional accuracy, and a refined surface finish.With its 3K twill weave texture, the sheet provides both mechanical reinforcement and an attractive surface appearance, making it suitable for visible structures in drones, bicycles, rackets, and other sporting goods. The epoxy laminated surface ensures durability, wear resistance, and resistance to deformation during intensive use. Its lightweight structure enables performance optimization, reducing overall mass without compromising strength.Engineered for precise cutting and machining, this carbon fiber sheet is widely compatible with CNC, drilling, and waterjet processes, making it highly adaptable for OEM projects. Whether for drone frame construction or advanced sports equipment, it offers long-term reliability and exceptional performance.Key Features & BenefitsLightweight High StrengthReduces overall product weight while delivering outstanding tensile and flexural strength, perfect for drones and sports equipment.3K Twill Weave TextureProvides excellent reinforcement with a professional visual finish, ensuring both functionality and aesthetic appeal.Precision Cutting PerformanceSpecifically designed to handle CNC machining, waterjet cutting, and drilling with minimal edge fraying or distortion.Durability and StabilityWithstands impact, vibration, and environmental factors, ensuring long-term reliability in demanding conditions.Versatile Surface FinishEpoxy laminated coating available in glossy or matte options, suitable for exposed visible applications.Excellent Dimensional ControlManufactured with tight tolerance standards to deliver stable thickness and shape consistency.Multi-Industry ApplicationIdeal for drones, bicycles, rackets, protective covers, and lightweight structural reinforcements.Technical SpecificationsPropertySpecificationMaterialCarbon fiber reinforced with epoxy resinWeave Style3K twill weaveThickness Options1mm, 2mm, 3mm, 5mm (custom sizes available)Panel Dimensions500mm × 500mm, 1000mm × 1000mm (custom sizes available)Surface FinishGlossy or matte epoxy laminated surfaceDensityApprox. 1.55-1.60 g/cm3Tensile Strength> 600 MPaFlexural Modulus> 50 GPaHeat ResistanceContinuous working temperature ~120°CProcessing CompatibilityCNC machining, drilling, waterjet cutting, adhesive bondingApplicationsDrone frames, bicycle parts, rackets, sports gear, lightweight structural panelsMaterial & ManufacturingOur carbon fiber sheets are produced from high-quality prepreg carbon fiber fabrics combined with toughened epoxy resin. The process ensures:Consistent fiber alignmentHigh fiber volume fractionExcellent surface quality with minimal defectsProduct Dimensions Thickness (mm)Size (mm) – Standard Option 1Size (mm) – Standard Option 2Size (mm) – Standard Option 30.5 mm200 × 250300 × 300400 × 5001.0 mm200 × 250300 × 400500 × 5002.0 mm300 × 400400 × 500500 × 6003.0 mm300 × 500400 × 600500 × 10005.0 mm400 × 500500 × 600600 × 10008.0 mm500 × 600600 × 10001000 × 100010.0 mm500 × 10001000 × 10001000 × 2000Remark:These are our regularly available sizes. If your required dimensions are not listed here, we can manufacture according to your custom specifications, including both small prototypes and large-format sheets.Surface OptionsWe provide a variety of surface finishes to meet different needs:3K Twill Glossy3K Twill Matte3K Plain Glossy3K Plain MatteForged Carbon TextureProduction ProcessOur carbon fiber sheets are manufactured through a strict multi-step process to ensure consistent quality, high mechanical performance, and an excellent surface finish.1. Raw Material PreparationWe start with aerospace-grade carbon fiber fabrics (3K, T300, or T700) and high-quality epoxy resin systems. Only carefully inspected rolls of carbon fiber are used to guarantee performance from the very beginning.2. Prepreg ImpregnationThe carbon fiber fabrics are impregnated with epoxy resin using advanced prepreg technology. This ensures uniform resin distribution, stable fiber orientation, and optimal fiber-to-resin ratio.3. Lay-Up and StackingMultiple layers of prepreg sheets are laid up by skilled technicians. The fiber orientation is arranged at 0°, 90°, and ±45° angles to maximize strength and balance in all directions. This stage determines the mechanical performance of the final sheet.4. Curing and ConsolidationThe stacked layers are placed into an autoclave or hot press, where heat and pressure cure the resin system. This process eliminates voids, consolidates the laminate, and delivers excellent mechanical properties with a smooth surface.5. Cutting and TrimmingAfter curing, the sheets are cut into standard sizes or customized shapes. Precision CNC machining and waterjet cutting are used to achieve high dimensional accuracy and tight tolerances.6. Surface FinishingEach sheet is finished with the requested surface style - glossy, matte, twill, plain weave, or forged carbon. Polishing and coating processes are applied if required, ensuring consistent appearance across all sheets.7. Quality InspectionEvery sheet undergoes a full inspection before packaging. Mechanical testing (tensile strength, flexural modulus), thickness measurement, surface flatness check, and visual inspection are conducted to guarantee compliance with international standards.8. PackagingSheets are separated by PE protective film, wrapped in bubble wrap, packed into export cartons, and palletized for safe transportation. ApplicationCarbon fiber sheets are widely used in:Aerospace & UAV dronesAutomotive interior/exterior trimsSports equipment (bikes, rackets, helmets)Industrial machinery and roboticsMedical devices and prostheticsAdvantages Compared with Traditional Materials PropertyCarbon Fiber SheetAluminumSteelDensity (g/cm3)1.55-1.62.77.8Strength-to-WeightExcellentGoodAverageCorrosion ResistanceExcellentAveragePoorMachinabilityEasy CNC cuttingGoodDifficultAesthetic AppearancePremium weave lookOrdinaryOrdinaryPackaging & ShippingStandard export carton with protective foamPalletized packing availableInternational express, air freight, or sea freightOEM & Customization Tailored sizes, thicknesses, and shapesCustom CNC machining availableBranding and logo printing supportedWhy Choose Us With over 15 years of experience in carbon fiber sheet manufacturing, we have grown into a trusted supplier for global customers across aerospace, automotive, sports equipment, UAV drones, robotics, and industrial machinery.1. Our FactoryOur facility is located in Shandong, China, covering more than 8,000 square meters. It is equipped with advanced production lines including prepreg facilities, autoclaves, CNC machining centers, and quality inspection laboratories. We operate under a strict ISO9001 quality management system to guarantee stable and reliable production.2. Production CapacityWe can produce over 30,000 pieces of carbon fiber sheets per month in standard sizes. Our factory is flexible enough to handle both small prototype orders and large-volume production. OEM/ODM customization is fully supported, and rapid sampling services are available.3. Quality ControlEvery step of the production process is strictly monitored. We conduct 100% inspection of raw materials, semi-finished products, and finished goods. Our in-house testing equipment evaluates tensile strength, flexural strength, modulus, and thermal resistance. Surface inspections ensure that the weave pattern and finish (glossy or matte) remain consistent across all batches.4. Professional TeamOur engineering team is highly experienced in composite materials and CNC machining. Our international sales team has over 10 years of export experience, ensuring smooth communication and professional service. We also provide strong technical support for customized projects.5. Global CustomersWe export to more than 50 countries worldwide, including Europe, North America, South America, and Asia. We have long-term cooperation with OEMs in automotive tuning, UAV development, and sports brands. Our products receive positive feedback for quality, delivery speed, and after-sales support.6. Why Choose UsDirect factory supply with competitive pricingFast response and professional customer serviceStrong R&D capability for new materials and applicationsReliable packaging and logistics network for global shipmentsFAQQ1: Can you provide customized sizes?A1: Yes, any dimensions can be produced.Q2: What is the minimum order quantity?A2: Normally 1 piece, depending on stock.Q3: Do you offer OEM logo service?A3: Yes, laser marking and packaging printing are available.Q4: What is the delivery time?A4: 3-7 working days for samples, 15-25 days for bulk orders.
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