High-Efficiency Batch Rubber Pyrolysis System for Sustainable Energy¹

Product Description Recommend ProductsRecommended by seller Customized Stainless Steel Continuous High Pressure Stirred Tank Reactor Price$1,420-30,000/ set 1 set China Supply Stainless Steel Chemical Reactor Mixing Reactor for Cosmetics$3,000-3,500/ set 1 set Chemical Crystallization Chemical Jacket Reactor Training Equipment KF-type Crystallizer$1,420-30,000/ set 1 setProduct DescriptionOur AdvantagesWhy Choose UsCompany Profile 00:00 CategoryDescriptionProduct NameHigh-Efficiency Batch Rubber Pyrolysis System for Sustainable EnergyCore FunctionA specialized system designed to thermally decompose waste rubber (such as end-of-life tires and industrial rubber scraps) in an oxygen-free environment, converting them into valuable energy products like pyrolysis oil, carbon black, and syngas. It enables sustainable waste management while generating renewable energy, reducing reliance on fossil fuels.Batch Processing Capacity- Typical batch load: 300kg - 10,000kg (customizable based on industrial scale).- Processing cycle: 6 - 10 hours per batch, with high conversion efficiency (up to 85% of rubber mass converted into usable products).Pyrolysis Technology- Adopts indirect heating technology to ensure uniform temperature distribution within the reactor, avoiding local overheating.- Operating temperature range: 350°C - 550°C, precisely controlled via a PID system to optimize product yields and quality.Key Components- Reactor: High-temperature resistant alloy steel vessel with thermal insulation to minimize heat loss.- Heating system: Optional biomass, natural gas, or electric heating, with heat recovery units to reuse waste heat.- Condensation system: Efficient multi-stage condensers to maximize liquid oil recovery.- Separation unit: For separating carbon black from solid residues and purifying pyrolysis oil.Output Products- Pyrolysis oil: A dark brown liquid fuel with a calorific value of 42 - 46 MJ/kg, suitable for use in industrial boilers, generators, or as a feedstock for further refining.- Carbon black: A fine powder with potential applications in rubber production, ink manufacturing, or as a fuel additive.- Syngas: A mixture of methane, hydrogen, and carbon monoxide, which can be recycled to power the system's heating unit, reducing external energy consumption.Efficiency Features- High thermal efficiency (≥75%) due to advanced insulation and heat recovery design.- Low energy consumption per batch, with the ability to utilize syngas as an internal energy source, achieving near self-sufficiency in energy needs.Environmental Compliance- Equipped with advanced air pollution control systems, including dust collectors, acid gas scrubbers, and catalytic oxidizers, to meet strict emission standards (e.g., EU Industrial Emissions Directive, US EPA regulations).- Operates with minimal waste discharge, as all by-products are reusable, contributing to a circular economy.Safety Systems- Automatic over-temperature and over-pressure protection with alarm and shutdown functions.- Gas leak detection and emergency ventilation systems to prevent hazardous gas accumulation.- Fire suppression equipment and explosion-proof electrical components.Control System- PLC-based automated control with a user-friendly touchscreen interface, allowing operators to set and monitor process parameters (temperature, pressure, processing time) in real-time.- Data logging and remote monitoring capabilities for process optimization and maintenance planning.Applications- Waste tire recycling facilities to convert discarded tires into energy products.- Industrial rubber waste management in automotive, manufacturing, and construction sectors.- Small to medium-scale renewable energy plants producing alternative fuels.Installation & Maintenance- Modular design for easy on-site installation and expansion.- Low maintenance requirements with accessible components for routine inspections and repairs.- Comprehensive maintenance manual provided, including recommended service intervals and troubleshooting guidelines. 00:00  FAQQ1: Are you a factory or a trading company?A1: we are the factorywe have the business capabilities of design,manufacturing, trade integration, and independent import and export. Q2: Will there be any guarantee if I buy from you? A2: We promise to provide a one-year warranty (from the date of delivery) for all products we currently sell. Q3: Do you provide installation guidance or other after-sales service? A3: Yes, of course. Installation drawings and installation manuals are provided. If you are still unable to assemble, we will arrange for our engineers to help you with voice or video contact.  Q4: What are the payment methods and terms you accept? A4: The payment methods we accept include: T/T, L/C, D/P; after signing the contract, the customer needs to pay 30% of the deposit first, and the remaining 70% of the payment is completed in the delivery money. Q5: What is your delivery time? A5: We can arrange FOB, CIF shipping methods. Usually, the delivery time for one device is 45 to 50 days, depending on the shipping method. Q6: How do you pack and ship the equipment? A6: We offer sea, rail or combined transportation. At the same time, we also provide LCL (LCL), Full Container (FCL), Flat Rack (FR), Bulk and Express to ensure that the goods are safe and free from damage.

OK ! We suggest you detail your product requirements and company information here.
Enter between 20 to 4,000 characters.
Your inquiry content must be between 20 to 4000 characters.