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High-Precision Custom CNC Sheet Metal Parts for Global Markets¹

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Product Description Product DescriptionSHEET METAL SERVICEHigh Precision Fabrication Services: Discover unparalleled precision with our aluminum sheet metal fabrication services. We specialize in delivering meticulous cutting, bending, punching, and welding solutions that cater to a wide range of applications. Whether you require standard or custom designs and sizes, we ensure your specifications are met with the utmost accuracy and quality.Multi-Material Options: Embrace versatility with our extensive fabrication capabilities across multiple materials. We skillfully handle 304 stainless steel, 5052 aluminum, brass, bronze, and copper, offering you an expansive array of choices to suit your project's unique demands, ensuring both durability and aesthetic appeal.Customization and ODM/OEM Services: Our comprehensive OEM and ODM services empower you to tailor metal components and sheet metal fabrications precisely to your specifications. Partner with us for personalized solutions that align perfectly with your business needs, ensuring that each project is a reflection of your vision.Advanced Surface Treatment Options: Elevate your products with our advanced surface treatment options. We offer anodizing, sandblasting, powder coating, and polishing services to not only enhance the visual appeal but also to significantly boost the durability of your sheet metal products, making them stand out with both elegance and resilience.Product ParametersSHEET METALProduct NameCNC Punching Deep Drawn Automotive Auto Sheet Metal Precision Aluminum Stamping PartsProduction ProgressesPurchasing Raw Material / Do Inspection On Raw Material/ Make Mould/Make Samples / Inspection Samples/ Sample Approvel By Customer / Mass Production/ Surface Finishing/ Packing /Delivery.Tolerance0.8~2.0 mmMaterial SelectionSteel,Stainless Steel,Brass,Copper,Aluminum,Etc.Mainly Material Used As Below;1)Aluminum: 6061,6063,7075,60822)Stainless Steel: SUS303,SUS304,SUS316L,SUS4303)Steel: SPCC,SECC,SGCC And EctSurface TreatmentHeat Treatment /Mirror Polishing/Electronic Polishing / (Zinc, Nickel, Chrome, Tin, Brass, Gold, Silver, Titanium) Plating / Electrophoresis / Black Oxide / Hot-Dip Galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser Etching / Dacromet Coating / Enamel.Payment TermsT/T, LCPacking DetailInner Packing: PE Bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing.Outer Packing: Stretch Film Packing / Carton / Pallet / Wood Case Or CustomizedServiceOEM/ODM Stamping ServiceTooling/Moulds Design And Make ServiceDrawing Format AccpetedSTEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.Quality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosTAILORED MADE SOLUTIONS FOR YOUR NEEDSOur bespoke manufacturing services are designed to cater to the unique demands of each client, offering fully customizable sizes and color options to perfectly match your specific needs.VERSATILITY IN MATERIAL SELECTIONWe expertly handle an extensive array of materials, including stainless steel, carbon steel, brass, and more, ensuring our products are tailored to accommodate a variety of applications seamlessly.RIGOROUS COMPLIANCE AND ACCREDITATIONSOur products are meticulously crafted to meet industry standards, proudly holding the ISO/TS16949 certification, ensuring unparalleled quality and dependability.DIVERSE FINISHING OPTIONS FOR OPTIMAL RESULTSWe offer an extensive selection of finishes, including polishing, brushing, and powder coating, each designed to fulfill diverse aesthetic and functional requirements.SEAMLESS OEM INTEGRATIONOur advanced manufacturing processes are perfectly aligned with original equipment manufacturer (OEM) standards, facilitating smooth integration into existing production lines.Our Advantages1. Advanced Equipment and Technology: At the heart of our operations is an arsenal of state-of-the-art CNC machinery sourced globally, embedded with ultra-precision control systems ensuring machining accuracies that touch micrometer levels. Leading the charge is our groundbreaking five-axis simultaneous machining center, designed to seamlessly execute multi-sided machining of intricate components in a single pass. This not only elevates machining efficiency and quality far beyond the industry norm but also positions us at the forefront of technological innovation.2. Professional Technical Team: Our backbone is a formidable team of seasoned engineers and technicians whose collective expertise spans decades. Each member has undergone rigorous training and boasts an average of over a decade in hands-on experience. Their comprehensive mastery of CNC machining processes empowers us to adeptly handle both standard and complex precision parts manufacturing. With their profound professional acumen, they navigate production with unparalleled precision and ensure seamless operations.3. Customization Service Capability: Understanding the uniqueness of each client's requirements, we excel in providing robust customization services. We dive deep into product design, collaborating closely with clients from the conceptual stage. Utilizing cutting-edge CAD/CAM technology, we swiftly craft bespoke machining solutions tailored to client specifications and drawings. Be it single-piece custom orders or small-batch, multi-variety production, our agile approach ensures we meet diverse customer demands with unparalleled flexibility and precision.4. High Quality Control: We pride ourselves on a comprehensive and rigorous quality control ecosystem. Every stage, from sourcing raw materials to final product handover, is meticulously scrutinized. Our arsenal includes advanced inspection tools like coordinate measuring machines, enabling real-time monitoring and precise analysis of product dimensions and surface quality. Our relentless commitment to quality enhancement ensures a stellar product qualification rate consistently exceeding 99%, offering our clients nothing but the pinnacle of product reliability.5. Efficient Production and Delivery: Our production blueprint is an epitome of meticulous optimization, underpinned by an intelligent production management system that orchestrates precise scheduling and execution of production plans with exceptional efficiency. While adhering to strict quality benchmarks, we have dramatically reduced production cycles. Complemented by a robust supply chain and logistics distribution framework, we assure punctual and secure product deliveries, empowering our clients with a competitive edge in the marketplace.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.

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