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Rebar Straightening Machine Price High Strength Two-Sides Ribbed Bar Heating Control Continuous Operation Used in Building Construction1
Metallic Processing MachineryStraightening MachineRebar Straightening Machine
Chongqing Landsail Technology Co., Ltd.
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Product DescriptionProduct DescriptionHigh Performance Cold-Rolled 2-Side Ribbed Rebar Heating Straightening and Cutting or Recoiling LineProduction Line Features1. Specialized for High-Strength RebarsDesigned for CRB600H cold-rolled ribbed steel bars, ensuring high strength and quality.2. Complies with GB13788-2024 StandardFully meets the latest Chinese national standard for cold-rolled ribbed steel bars.3. Integrated Process: Rolling to CuttingCombines cold rolling, medium frequency heating, straightening, and cutting in one line.4. High Automation & PrecisionPLC control, servo system, and flying shear ensure accurate, stable, and continuous operation.5. Efficient & Continuous ProductionDual decoilers and dual cooling beds support 24/7 operation with minimal downtime.6. Eco-Friendly & Low MaintenanceEnergy-saving design with recirculating cooling and low failure rate for long service lifeRaw MaterialFinished ProductCompatible with your local hot-rolled rebar grades (ribbed or plain)Diameters ranging from 6mm-16 mm.(Provide the rebar grades used in your country)Customized(Straight lengths, with optional recoiling)Achieve a tensile strength of up to 600 MPaDiameters ranging from 4.5mm-14mmMain Applications:1. Infrastructure Projects: large bridges, dams, highways2. Heavy Industrial Structures: power plants, refineries, large workshops3. High-Strength Concrete Elements: beams and columns in seismic zones4. Underground Engineering: tunnel linings, metro support structures5. Large-Scale Construction: mega-projects requiring high-performance rebarKey Advantages:1. Ultra-High Strength: heat treatment increases strength up to 600 MPa2. Large Diameter Support: handles rebar from 6–16 mm (maximum in series)3. Fast Processing Speed: suitable for high-output production lines4. Durable Rib Formation: 2-side ribs with stable mechanical properties5. Continuous Operation: CNC stacking enables non-stop productionThe complete production line consists of the following units: Dual Decoilers, Anti-Twist Cage, Hydraulic Descaling Machine, Primary/Passive Roughing Mill, Active Forming Mill, Pre-Straightening Unit, Length Measurement and Detection Unit, Medium Frequency Heating Furnace, Straightening Unit, High-Speed Flying Shear, Dual-Axis Flip Discharge Rack,Dual Spiral Cooling Bed, Dual Moving Pendulum Storage Bin, Recirculating Cooling System, Heating Control System,Variable Frequency Servo Control Console, recoiler unit(optional).1. Dual Decoilers: Ensuring continuous feeding and uninterrupted production.2. Anti-Twist CagePrevents wire rod from twisting during the unwinding process.3. Hydraulic Descaling MachineEfficiently removes surface oxide scale to improve bonding performance with concrete.4. Primary/Passive Roughing MillPerforms initial rolling to shape the material before final forming.5. Active Forming MillPrecision rolling unit that forms two-sided ribs on the rebar, meeting CRB600H standards.6. Pre-Straightening UnitProvides initial straightening before the main process.7. Length Measurement and Detection UnitReal-time length detection ensures cutting accuracy.8. Medium Frequency Heating FurnaceEnhances mechanical properties of rebar during cold rolling.9. Online Straightening UnitEnsures high straightness and dimensional accuracy of the finished product.10. High-Speed Flying ShearCuts rebar with ±2mm length tolerance, ensuring consistent quality.11. Dual Axis Flip Discharge RackEnables uninterrupted stacking and packaging of finished rebar.12. Dual Spiral Cooling BedsProvides even cooling to prevent deformation and improve product quality.13. Dual Moving Storage BinsOrganizes and stores finished rebar to avoid cross-over and damage.14. Recirculating Cooling SystemMaintains optimal operating temperature for long-term stability.15. Heating Control SystemPrecise temperature control for heating furnace.16. PLC-Based Servo Control ConsoleCentralized control with touch screen interface for easy operation and monitoring.17.Recoiler unit (optional): Rewinds straightened/cut bars into compact coils for flexible storage or transport.SpecificationModel No.LZJR180LZJR180-1LZJR180ALZJR180A-1Raw Material Diameter, mmΦ6-10Φ6-12Φ6-14Φ6-16Finished Rolling Diameter, mmΦ4.5-9Φ4.5-10Φ5-12Φ5-14Max. rolling Speed, m/min.180180180180Overall Production Capacity, tons/month2000240022003000Installation Area, square meter5.5x455.5x456.0x506.5x50Actual Power Consumption, kw.h/ton100-120100-120100-120100-120Wear Parts Consumption, RMB/ton3-43-43-43-4Standard Cut Length Range, m1.5-121.5-121.5-121.5-12Cutting Length Tolerance, mm±5mm±5mm±5mm±5mmStraightness Deviation, mm/m≤3mm≤3mm≤3mm≤3mmTotal Installed Power, kw500kw700kw1000kw1400kwSpeed Control MethodVariable Frequency Speed ControlVariable Frequency Speed ControlVariable Frequency Speed ControlVariable Frequency Speed ControlHeating MethodIntermediate or Superaudio FrequencyIntermediate or Superaudio FrequencyIntermediate or Superaudio FrequencyIntermediate or Superaudio FrequencyRolling MethodDual Active orActive-Passive OptionalDual Active orActive-Passive OptionalDual Active orActive-Passive OptionalDual Active orActive-Passive OptionalHeating and Temperature Control MethodInfrared Detection + PLC ControlInfrared Detection + PLC ControlInfrared Detection + PLC ControlInfrared Detection + PLC ControlShearing and Control MethodFlying Shear + SERVO ControlFlying Shear + SERVO ControlFlying Shear + SERVO ControlFlying Shear + SERVO ControlLength Control MethodPLC+Human-Machine Interface (HMI)PLC+Human-Machine Interface (HMI)PLC+Human-Machine Interface (HMI)PLC+Human-Machine Interface (HMI)Discharging MethodDual-Side Controlled DischargeDual-Side Controlled DischargeDual-Side Controlled DischargeDual-Side Controlled DischargeTotal Equipment Weight, tonsAbout 13 tonsAbout 15 tonsAbout 19 tonsAbout 25 tonsCompany ProfileChongqing Landsail Technology Co., Ltd.A leading manufacturer specializing in rebar machinery, offering full-service solutions in design, production, sales, and after-sales support.1. Professional Expertise: With experienced engineers and designers, we deliver innovative and customized solutions.2. Quality Assured: Our products meet international standards including ISO 9001 and GB13788-2024.3. Global Trade Advantage: Backed by our group's international logistics company and customs clearance team, we ensure smooth and efficient global delivery.4. OEM & ODM Welcome: We fully support OEM and ODM services with flexible customization options.5. Trusted Experience: With over 20 years in the industry and 1,000+ satisfied customers worldwide, we are known for reliability and excellence.Why Choose Us?Other Production lines1. Comprehensive Product Line for Rebar Processing2. Advanced Technology and High Precision3. Full Support for OEM & ODM Services4. Complete Trade & Logistics Support5. Quality Assured, Standards Compliant6. Professional Service and Experience1. Single Rolling Cold-Rolled Three-Sided Ribbed Rebar2. Dual Rolling Cold-Rolled Three-Sided Ribbed Rebar3. Rotating Roller CNC High-speed Rebar Straightening & Cutting4. Pressure Roller CNC High-speed Rebar Straightening & Cutting5. Third-Class Hydraulic Elongation Straightening & Cutting6. Multi-function Cold Rolling Elongation Straightening & CuttingCustomer Installation Gallery & CertificationsFAQQ: What is the CRB600H production line used for?A: It produces high-strength two-sided ribbed rebar, meeting CRB600H standards, with integrated processes including rolling, heating, straightening, and cutting. Q: What are the main components?A: Includes: Pay-off stand, anti-twist cage, hydraulic descaling, roughing and forming mills, straightening units, high-speed flying shear, cooling beds, control systems, and more. Q: How accurate is the cutting?A: Cut length accuracy is ±5mm, ensuring consistent product quality. Q: Can it run 24/7?A: Yes, supported by dual decoilers and discharge racks for uninterrupted operation. Q: Is it easy to operate?A: Yes, with a PLC touch screen control system for simple monitoring and operation. Q: What safety features are included?A: Includes emergency stop buttons, overload protection, and protective guards. Q: Do you offer installation and training?A: Yes, we provide on-site installation and operator training services. Q: Do you have your own logistics and customs service?A: Yes, we own an international logistics company and customs brokerage for smooth delivery. Q: What is the warranty?A: Standard 1-year warranty on the entire machine. Extended options available. Q: How can I get a quote?A: Please contact us with your production requirements, and we'll send a customized quote within 24 hours.
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