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Customized Machinery Parts Double-Shaft Alloy Steel Shredder Blade for Crushing¹

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Product Description Product DescriptionCore Functions of Shredder BladesShredder blades are far more than just mechanical "teeth" or the "heart" of the equipment; they are the true catalysts that define the machine's prowess. These blades are the architects of efficiency, seamlessly managing production costs while elevating the quality of the final product. They transcend the simple act of cutting, emerging as multifunctional powerhouses that fuel operational excellence.1. Core Function: Efficient Shredding and Volume ReductionThis is the cornerstone of blade functionality. Through the sophisticated interlocking of blades on twin rotors, these components exhibit phenomenal shearing, tearing, and crushing prowess. They skillfully transform bulky and awkward materials (be it scrap metal, plastics, tires, wood, paper, etc.) into manageable, uniform fragments, paving the way for easier handling.Purpose: Dramatically reduces material volume, streamlining transportation, storage, sorting, and subsequent processing, making each step more efficient.2. Key Function: Determining Output Size and ShapeThe precise design, shape, gap, and arrangement of these blades are crucial in defining the exact size and shape of the end product, ensuring perfect alignment with required specifications.Adjustable Blade Clearance: By meticulously adjusting the spacing between the blades, one can exert precise control over the output size. This capability addresses the unique needs of varied clients and downstream applications, like crafting uniform metal chips for smelting or bespoke-sized RDF fuel for incineration.Blade Claw Shape and Quantity: Variations in claw design (V-shaped, hook-shaped, or straight-edged) and the number of claws per blade define the shredding style (shearing vs. tearing), influencing the shape of the output.3. Core Function: Withstanding Extreme Conditions and WearDuring operation, blades withstand immense impact forces, towering torque, severe abrasion, and intense stress caused by materials (such as metals).High Strength and Toughness: Forged from premier materials like alloy tool steel and enhanced with advanced heat treatments, these blades thrive under high load conditions, offering exceptional impact resistance and unmatched durability.High Wear Resistance: With surfaces hardened to extreme specifications (HRC 58-62 or greater), the blades defy abrasive wear, extending their lifespan, reducing downtime, and lowering long-term expenses.4. Derived Function: Material SeparationWhen encountering composite materials (like plastics with metal inserts, home appliances, cables), the potent shredding force seamlessly segregates different material components.Example: Efficient shredding of waste cables isolates copper or aluminum wires from the plastic insulation, simplifying recycling through advanced sorting equipment such as air separators and electrostatic separators.5. Impact Function: Directly Correlated to Equipment Stability and Energy ConsumptionThe condition of the blades plays a pivotal role in the overall efficiency and stability of the machine.Sharp and Intact Blades: They guarantee high shredding efficiency, stable power requirements, reduced energy consumption, smooth equipment operation, and decreased noise and vibration levels.Dulled or Damaged Blades: Lead to diminished efficiency, increased motor workload, higher energy consumption, and may activate protective shutdowns due to overload, risking damage to key components like the main shaft or gearbox.ConclusionUltimately, shredder blades are much more than mere steel parts. They are the vital elements that ensure efficient production, regulate output quality, maintain equipment stability, and significantly impact costs. Choosing blades made from superior materials, crafted with precision, and well-maintained is vital for unlocking the shredding production line's full potential. Configuration Parameters of of Shredder BladesModel1-tooth, 2-tooth, 4-tooth, 5-tooth, 10-tooth, customizableCertificationOtherProduct Specifications215mm, 300mm, 400mm, 520mm, 650mm, customizableBlade MaterialWear-resistant alloy steel: 55SiCr, 9CrSi, X45MoV, H13, SKD-11, DC53, customizableProduct FeaturesSharp edges, durable and wear-resistant, no chipping, easy installationProduct UsageUsed for shredding and crushing equipment processing scrap iron, copper, steel, aluminum, plastic, clothing, large furniture, machine head material, rubber, wood, etc.Product ApplicationCompany Profile Shengyue ( Linyi ) Machinery Technology Co., Ltd. is focused on environmental protection and recycling machinery manufacturing, as well as free of charges to help customers market analysis, design products line and product planning. Our company was established in 2019, but we started working in this field from year of 2010. The engineer teams in our company have rich industry experience, customization is our strength. The company has assets of more than 3 million U.S. Dollars, covering an area of more than 3000 square meters, with modern technology center, various processing precision equipment and testing facilities. The total number of employees is more than 50 persons and, the engineers are more than 10 persons in charge of scientific research and development. We have 33 utility model patents. Our main products are single-shaft shredder, double-shaft shredder, waste tire shredder, shredder blade, recycling steel crusher, metal and plastic drum crusher, household appliance crusher, as well as large furniture crusher, machine claw etc. We can provide special crusher, separation and recycling equipment according to customer's requirements. Overall technical solutions are also available. The company also places great emphasis to aftermarket service to the customers, i.e. there is an installation engineer team in the local market, giving customers installing service in free of charge; Meanwhile, we maintain a spare parts warehouse in the local market and highly valued by our oversea users. All our products have been used in Japan, Peru, Taiwan Region, Russia, India and Middle East market. We remain committed to technical innovation and creating the most valuable products for our honored customers in domestic and all over the world.Contact information: Our FactoryCustomer Visit& ExhibitionCooperative ClientPackaging & ShippingFAQQ1: Why Choose Us?1) We are a scientific and technological innovation enterprise with its own factory for fifteen years, and have reached cooperation with many large domestic enterprises, central enterprises and state-owned enterprises, and are exported to many overseas countries and regions.2) With professional design and sales team, we can serve you perfect solution with competitive direct factory price.3) Our machines are popular among customers around the world.Q2: How to get samples?We can provide shredded samples. 1kg samples are free of charge, and the postage is at your own expense.Q3: What Is Our Service?Pre-Sale ServiceAccording to the customers' special requirements, we provide the most suitable project design, process design and the purchase program. Guide customers to choose the best and economical plant, recover investment within short time.Sales ServiceYou are welcome to visit our factory to test the machine. And we will customize the equipment strictly according to your special requirements and arrange the timely delivery.After-Sale ServiceWe will provide twelve months warranty for our machine. According to your need, we will dispatch our engineers to your factory to guide the installation, commissioning.

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