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Customizable Upward Continuous Casting Machine for Copper Tube Efficiency¹

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Product DescriptionUpward Continuous Casting Production LineThis avant-garde upward continuous casting line is meticulously engineered to manufacture high-conductivity oxygen-free copper rods, tubes, and strips. Adaptability is at its core—simply adjust the crystallizer and mechanical clamping wheel to craft flat products with a variety of cross-sectional specifications.Our state-of-the-art continuous casting line boasts a robust assembly of a large three-in-one furnace, continuous casting machine, guide frame, speed tracking device, dual-rod wire coiling machines, and a comprehensive water cooling system. Complementing these are our advanced temperature measuring system, copper liquid level tracking system, inductors, and electrical systems, ensuring precision and efficiency at every step.SpecificationTechnical Specifications(Custom configurations available upon request to meet your unique demands.)1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmWorking ProcessOur sophisticated process begins with electrolytic copper fed into the melting furnace, transforming into molten copper. This flows seamlessly through the transition vessel to the holding furnace, then crystallizes in the crystallizer to form copper rods. These rods are expertly guided through the traction device in an upward motion, moving to the output frame and wire separating frame to prevent intertwining. They are then precisely controlled by the automatic tracking device for optimal coiling speed, leading to the coiling machine where they are efficiently coiled, ready for subsequent processing.Our Advantagesa. Achieve superior quality with copper rods boasting an oxygen content below 10ppm.b. Enjoy a production line equipped with complete functionalities and technically sound parameters, allowing for sophisticated automatic control.c. Benefit from automated temperature measurement and control, ensuring precision in every batch.d. Experience seamless closed-loop control over casting temperature with our advanced furnace technology, once the copper liquid reaches its optimal set temperature.e. Our production line is fortified with a comprehensive monitoring and alarm system for the melting furnace, holding furnace cooling water temperature, and pressure. The coil and water jacket device are meticulously equipped with thermometers, pressure gauges, and valves for unparalleled safety and efficiency.f. Furnaces are enhanced with digital displays for temperature, protection against overload, overvoltage, grounding, and water-related issues. The electric control system for the furnaces operates independently, ensuring reliability.g. Adapt the crystallizer size effortlessly with our adjustable system, featuring a stainless steel (304) cooling water distribution device equipped with precise thermometers, pressure gauges, and valves for optimal performance.h. Customize the traction machine's control program to align with process requirements, ensuring flawless traction and eliminating slip between the casting billet and traction device. Enjoy synchronized casting strip transmission, powered by an AC frequency conversion servo motor.i. Monitor every operational detail on a large display (over 10 inches), presenting data through intuitive graphics via strategically placed monitoring and control components across the equipment.Company ProfileShanghai Cast Technology Co., Ltd.Pioneers in metallurgical machinery and equipment, Shanghai Cast Technology Co., Ltd. excels in the design, R&D, manufacturing, sales, and service of premium casting equipment. Backed by cutting-edge technology and a skilled engineering team, we deliver expert solutions tailored to the metallurgical sector.With over two decades of experience, we've built a robust supply chain for metallurgical equipment, aligning with international quality benchmarks. Our commitment to excellence has earned us a stellar reputation in global markets, making us the preferred supplier for prestigious domestic and international companies.What we can provide?Our expansive product lineup boasts a variety of top-tier metallurgy and casting equipment. This includes line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, as well as state-of-the-art heat treatment furnaces, precision extrusion machines, wire drawing machines, and robust rolling mills. Additionally, our offerings extend to cutting-edge dust removal equipment, surface milling machines, and efficient cooling towers, among other specialized machinery.Furthermore, for clients embarking on new factory setups, we provide an array of professional services. These encompass model section consultations for complete equipment setups, expert production technology advice, and comprehensive installation, commissioning, and operation process training. Our commitment extends to delivering total-package production technology solutions, seamless turnkey project management, and an all-encompassing one-stop after-sales service. By tailoring our products to meet the distinct needs of our clients, we ensure a worry-free experience throughout the pre-sales, in-sales, and post-sales phases.What guiding principle do we steadfastly follow?At Shanghai Cast Technology, we are deeply dedicated to the principles of quality, reputation, and responsibility, which form the cornerstone of our management philosophy. We proudly collaborate with esteemed domestic research and design institutions, striving for continuous enhancement of our equipment manufacturing technology. Our mission is to optimize equipment performance and fulfill our clients' unique product needs. We are committed to advancing our after-sales service and technical support, fostering strong collaborations with our clients in a shared journey towards success. Our ultimate goal is to empower our clients to achieve unparalleled production value and prosperity through our advanced equipment.We extend a warm invitation to both our esteemed current clients and prospective partners to engage in meaningful dialogue and explore promising business opportunities with us. We are enthusiastic about forging strong collaborations to create a brighter, more prosperous future together.FAQQ: Are you the manufacturer?A: Absolutely, we are a proud manufacturer with our own dedicated factory and a team of highly skilled professional technicians.Q: What products do you offer?A: Our diverse product range features Medium frequency furnaces, line-frequency induction melting furnaces, and electric furnaces. We also specialize in horizontal continuous casting machines, upwards continuous casting machines, and semi-continuous casting machines. Additionally, our catalog includes dust removal equipment, surface milling machines, and efficient cooling towers, complemented by an array of other specialized metallurgy and casting equipment.Q: What are the ways of payment?A: We offer flexible payment options including FOB, CFR, CIF, and DAP terms. Payment methods accepted are Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram for your convenience.Q: What documents do you provide for export?A: We provide a comprehensive export package that includes essential documents such as the Commercial Invoice, Packing List, Bill of Lading, and COC, among others.

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