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Hisan Cco Overlay Plate Hardfacing Layer of Ultra-Fine Complex Bicarbonates Extremely Resistant Against Abrasion1
Wear Resistant MaterialCorodur Deposition PlateHardplate
Hisan (Tianjin) Co., Ltd.
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Product Description Company ProfileHisan (Tianjin) Co., Ltd. is a high-tech company specializing in the production of chromium carbide overlay wear resistant plates, wear resistant ceramics, wear resistant castings, overlay wear pipes, welding wires and abrasion resistant steel plates. Our products are resistant to wear, erosion, high temperature, stress, impact and other factors that cause wear. Over the years, Hisan has gathered experienced and skilled professionals from mining, cement, material handling, thermal power and other fields. With the leading R & D team, we continuously break through technical barriers, improve products, and develop more professional wear resistant solutions to make products much more durable. Hisan is constantly striving to meet with the wear needs of various working conditions! Product DescriptionHISAN cco Overlay Plate Hardfacing Layer of Ultra-fine Complex Bicarbonates Extremely Resistant against Abrasion1, General DescriptionChromium carbide composite cladding fusion bonded to a mild steel backing material.The deposit has been realized by means of oscillated welding and a wear resistant coating applied by submerged arc welding.Fine cracks perpendicular to the welding bead is normal due to natural stress relieving in a very hard matrix.Very high volume of chromium carbides evenly distributed throughout the uniform thickness of the deposit.Plate hardness ranges from HRC58-65.Base material can be Q235, Q345, A36, 310S, NM400, HARDOX450, and all weldable material.HISAN plate is designed to endure high working temperatures, harsh environments and extreme wear. Our heavy-duty composite wear plates consist of a low carbon base material and welded overlay thickness, using various chromium and complex carbide based alloys. The plate thickness and alloy type are selected based on the application, wear phenomenon and operating conditions and requirements. Our products and solutions are used to combat wear with great success in various applications found across the broader spectrum of industries.HISAN wear plates are manufactured in accordance with proven welding procedures and quality assurance standards to ensure consistent, high quality products conforming to the highest expectations set by our customers and industry alike. Our technical capability and passion for what we do, ensure our solutions and services offer wear resistant properties far exceeding those of quenched and tempered abrasion resistant steels.Embrittlement With high-end wear protection from HISAN CCO plate, your systems will not only work more resource-efficiently, efficiently and sustainably in the future, but will also be many times more productive! Our unique HISAN CCO plate Surface Care coatings significantly increase the service life of your systems and minimize downtime caused by unnecessary wear. Our services include the coating of individual components, which we produce by deposition welding, as well as the development of entire assemblies - from planning through to assembly.Chrome Carbide Wear Plate with a unique chromium carbide overlay on a mild steel base plate that is designed for areas with not only severe impact and abrasion, but also corrosion resistance. can be formed, rolled, and cut to your specific needs.HISAN Wear Plate is through-hardened abrasion resistant steel, much harder and more wear resistant than conventional AR400 or AR500. It's easy to install in large or small areas.Hardness above 700HVHISAN Wear Plate was designed to overcome the labor-intensive cost of hardfacing.Small and light weight, the wear plate can be installed by any maintenance welder...in any position.It can be quickly installed and less expensive than hardface welding…can be installed 10 times faster.Less welding means less heat…less warpage and distortion.Can be Flame or plasma cut…can be easily cut to any size.Can be bolted or welded in place.HISAN cco plate with tungsten carbide is the super extreme in wear resistant wear plate and is designed for applications that experience severe abrasion and moderate impact, where standard chromium carbide wear plate is proving ineffective. Customized to suit each application, HISAN cco plate with tungsten carbide is the ultimate choice when resisting wear.HISAN cco overlay plate has a hardfacing layer of ultra-fine complex bicarbonates making the plate extremely resistant against the hardest abrasive and quartz-rich materials. It provides an even longer service life than that of complex carbides. It is well suited for wet and dry applications that are particularly difficult to maintain, and uptime is critical to the operation. HISAN plate can take moderate impact and temperatures up to 600 °C.HISAN coated plate wear plates are manufactured in accordance with proven welding procedures and quality assurance standards to ensure consistent, high quality products conforming to the highest expectations set by our customers and industry alike. Our technical capability and passion for what we do, ensure our solutions and services offer wear resistant properties far exceeding those of quenched and tempered abrasion resistant steels.HISAN deposition plate is designed to endure high working temperatures, harsh environments and extreme wear. Our heavy-duty composite wear plates consist of a low carbon base material and welded overlay thickness, using various chromium and complex carbide based alloys. The plate thickness and alloy type are selected based on the application, wear phenomenon and operating conditions and requirements. Our products and solutions are used to combat wear with great success in various applications found across the broader spectrum of industries. More details, welcome to contact Cathy.https://hisancco.en.made-in-china.com/contact-info.html2, ApplicationHISANplate Suitable for applications involving high abrasion and low to medium impact.There are many abrasive situations where overlay plates are the most suitable material, both from a technical and cost perspective. The following are some examples:Sliding and moderate impact wear from hard minerals in small size, such as gravel, slurry, and sand with quartz content.Sliding wear from larger rocks or impact where rocks are brittle and easy crushable, such as sandstone, limestone, and coal.Sliding wear in a wet environment, such as from slurry and dredging operationsWhen processing fine particles that cause erosion. Typical applications are as follows:Bin and hopper linersSlurry pipes and bendsChute and feeders liners Belt conveyorsDump truck bodies linerMining and earth moving equipmentMill shell liners etc...3, SpecificationThickness(backing plate + weld overlay)L x W (mm)4+4, 5+51,400 x 3,0006+6, 8+5, 8+6, 8+81,400 x 3,50010+8, 10+10, 10+20, 12+12, 12+20, 14+26, 12+32, 20+30..1,400 x 3,500 2,100 x 3,500 CarbonSiliconManganeseChromiumIron3.5-7.5%1.0-3.0%1.0-3.0%28-45%Balance Note: Carbon and Chromium content varies in different plate thickness. 4, FabricationThe backing mild steel plate provides HISAN brand overlay plates with structural integrity, which makes our overlay plates fabricated with zero damage to welding overlay, regardless of the shape and complexity of the structure. HISAN has the capabilities to manufacture and further process such fabrications or to supply formed, read-to-go wear liners. Cutting: HISAN overlay plates could be cut by plasma, waterjet, laser. Plasma cutting is the recommended method for cutting our plate Drilling: Straight holes and countersunk holes Studs Welding: HISAN plate can be fabricated with studs welded to backing of wear plate (M12, M16, M20 and M24)Joint Welding: HISAN wear plate can be welded and assembled into kinds of wear parts 5. MicrostrucureThe microstructure of HISAN plate is a high density of chrome carbide crystals in a tough alloy matrix. In HISAN plate, the chrome carbide crystals act like the stones in concrete. As the concrete pavement wears, the stones provide a surface that resists abrasion better than the cement in which they are embedded. The hardfacing chrome carbides in HISAN plate serve the same purpose, providing an ultra-hard microstructure that resists wear longer than the alloy steel around them.The strictly controlled submerged arc process used to produce HISAN plate creates a greater density of chrome carbides, resulting in outstanding abrasion resistance. Detailed PhotosFAQMore details, welcome to contact Cathy.https://hisancco.en.made-in-china.com/contact-info.html
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