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Reliable Upward Continuous Casting Machine for Copper Rod Manufacturing¹

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Product DescriptionUpward Continuous Casting Production LineDiscover the exceptional prowess of our upward continuous casting production line, meticulously engineered to produce high-conductivity oxygen-free copper rods, tubes, and strips. With a simple adjustment of the crystallizer and mechanical clamping wheel, effortlessly create flat products in a variety of cross-section specifications to suit your unique needs.The continuous casting production line is a masterpiece of engineering, comprising a large three-in-one body furnace, a state-of-the-art continuous casting machine, a precision guide frame, a dynamic speed tracking device, double-rod wire coiling machines, a robust water cooling system, an advanced temperature measuring system, a copper liquid level tracking system with inductors, and sophisticated electrical systems, among other cutting-edge components.SpecificationTechnical Specifications(Custom configurations available upon request.)1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmWorking ProcessThe journey begins as raw materials, specifically electrolytic copper, are sequentially fed into the melting furnace, transforming into molten copper. This molten copper gracefully transitions to the holding furnace before entering the crystallizer and solidifying into copper rods. These rods are then directed upwards by the traction device, leading them to the output frame. To prevent entanglement, the copper rods are neatly organized in the wire separating frame. The automatic tracking device ensures precise control of wire coiling speed as the rods are coiled into perfect circles by the coiling machine, ready for the next stage of processing.Our Advantagesa. Achieve superior quality with copper rods boasting an oxygen content below 10ppm.b. Experience the seamless integration of complete functions and meticulously calibrated technical parameters, enabling full automation control of the production line.c. Benefit from the automatic temperature measurement and control capabilities that ensure optimal performance.d. Achieve precise control over casting temperatures with the closed-loop system activated once the copper liquid in the melting and holding furnaces reaches the designated temperature.e. Stay informed with a comprehensive monitoring and alarm system overseeing the melting furnace, holding furnace cooling water temperature, and pressure. Equipped with cooling water inlet and backwater thermometer, pressure gauge, and valves, every detail is accounted for.f. Feel secure with the digital display of temperature, along with protection and alarm features such as overload, overvoltage, grounding, water over-temperature, and water under-voltage. The melting and holding furnaces' electric control operates independently from the entire unit.g. The crystallizer's adjustable size and the sophisticated cooling water distribution device, crafted from stainless steel (304), are equipped with a cooling water inlet and backwater thermometer, pressure gauge, and valve, ensuring impeccable quality and performance.h. Tailor the traction machine's control program to align with process requirements, eliminating slip between the casting billet and traction device during traction. The AC frequency conversion servo motor guarantees synchronous transmission of the casting strip.i. Enjoy real-time insights with operational data displayed on a large screen (over 10 inches) at the operating platform, facilitated by comprehensive monitoring and control components integrated throughout the equipment.Company ProfileShanghai Cast Technology Co., Ltd.Shanghai Cast Technology Co., Ltd. stands as a beacon of excellence in the realm of metallurgical machinery and equipment. As a distinguished manufacturer and exporter, we excel in the design, R&D, manufacturing, sales, and service of cutting-edge metallurgical casting equipment. With an arsenal of advanced technology and a seasoned engineering team, we deliver bespoke solutions tailored to the unique demands of the metallurgical machinery sector.Over two decades of operation have solidified our reputation, establishing extensive supply chains that meet international quality standards. Our products have garnered acclaim across global markets, earning us the trust of numerous prestigious domestic and international companies, positioning us as their preferred supplier.What We Can Provide?Our core product line boasts an extensive range of cutting-edge metallurgy and casting equipment, including line-frequency induction melting furnaces, state-of-the-art horizontal continuous casting machines, advanced upwards continuous casting machines, semi-continuous casting machines, precision heat treatment furnaces, high-efficiency extrusion machines, superior wire drawing machines, robust rolling mills, effective dust removal equipment, precision surface milling machines, and reliable cooling towers. These products embody excellence in design and functionality, tailored to optimize metallurgical processes and elevate operational efficiency.Moreover, we go beyond product provision by offering comprehensive services to clients establishing new factories. Our expert services encompass model selection of complete equipment, insightful production technology consultation, meticulous installation, seamless commissioning, and thorough operation process training. Additionally, we deliver a total-package production technology solution, manage turnkey projects with precision, and provide one-stop, hassle-free after-sales service. We pride ourselves on customizing products to meet the unique specifications of our clients, ensuring a worry-free experience throughout the pre-sales, in-sales, and after-sales stages.What foundational principle guides our operations?Shanghai Cast Technology steadfastly adheres to the principles of quality, reputation, and responsibility, which form the bedrock of our management philosophy. We are dedicated to partnering with esteemed domestic research and design institutions to continuously refine our equipment manufacturing technologies and enhance equipment performance. Our mission is to cater to the distinctive product requirements of our clients, providing exceptional after-sales service and technical support. We are committed to advancing together with our clients, empowering them to maximize production value and generate substantial wealth.We extend a heartfelt invitation to both current and prospective clients to engage with us and explore promising business opportunities. Our vision is to collaborate closely with our clients, forging a prosperous future together.FAQQ: Are you the manufacturer?A: Absolutely, we are the manufacturer. We operate our own state-of-the-art factory and are supported by a team of highly skilled technicians.Q: What products do you offer?A: Our expansive product catalog features Medium frequency furnaces, line-frequency induction melting furnaces, versatile electric furnaces, advanced horizontal continuous casting machines, pioneering upwards continuous casting machines, semi-continuous casting machines, efficient dust removal equipment, precision surface milling machines, and dependable cooling towers, along with a host of other leading metallurgy and casting equipment.Q: What are the ways of payment?A: We offer flexible payment options including FOB, CFR, CIF, DAP. Our payment terms include Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram, ensuring convenience and security for our clients.Q: What documents do you provide for export?A: We provide a comprehensive export package, including all necessary documentation such as the Commercial Invoice, Packing List, Bill of Lading, COC, and more, ensuring a smooth and compliant export process.

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