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45° Continuous Casting Hydraulic Shear CCM1
Metallurgy MachineryContinuous Casting and RollingHydraulic Shear
FUJIAN XIN YANCHUANG TECHNOLOGY CO., LTD.
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Product Description Technical features and process parameters.Technical features:1.The racks and cylinder are both with internal water cooling, increasing the life of the blades and seals.2.Four edges of the blade can be rotated , increase the usage rate of the blade (about 50 to 80 thousand times per blade)3.Due to adopting PLC programmable controller control , the system works stably and reliably.4.Adopt automatic sizing shearing device; Flat shear (diagonal shearing, tiny head, convenient for rolling mill), small size error.1.The temperature of billet is controlled above 800 degrees,normal shear section: 80 x 80mm ~ 180 x 180mm2. The shear cylinder diameter:560mm;Instantaneous shearing time:3s3. Expansion stroke:310mm;Minimum strand distance of continuous casting machine:1200mm4. The power of pump set:37KW(A dual-use equipment ) Costs comparison between traditional flame cutting (including manual cutting) and hydraulic shear :NO.ExpenseFlame cutting(including manualcutting)Hydraulic shearRemarks1Kerf4~6mmNothing 2FuelOxygen andacetyleneHydraulic fluidHydraulic fluid can be circularly used,ignorant to most of it3ConsumableSupplies Cutting nozzle and flame cutting torchBlade50 to 80 thousand times per blade,ignorant to most of it4Labour forceHand-cut and Slag removal 5 CaloricExpenditureCutting time:20S~25SCutting time:3S~5S 1. According to the comparison between traditional flame cutting (including manual cutting) and hydraulic shear, in the case of heat consumption,theuse of hydraulic shear saves about ￥5-￥8 per ton.2. Cost savings of using the hydraulic shears for each continuous casting machine per month:(25t/h*16h/d*28d/month*5yuan/t=56,000.00yuan)3. The time to recover the cost of hydraulic shear:4 month(56,000.00yuan/month*4month=224,000.00yuan)4.Suggestion:If the factory have used continuous casting and rolling project,it had batter use hydraulic shear.Reason:(it will save 18s after usinghydraulic shear,the billet temperature is higher ,Increase the yield, reduce the loss of mill equipment, save power. )
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