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Comprehensive Dolomite Rotary Kiln Solutions for High-Performance Production Lines1
Metallurgy MachineryAdvanced Dolomite Rotary KilnHigh-Performance Solutions
Shandong Bullis Metallurgical Engineering Co., Ltd.
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Product Description Metallurgical Dolomite Rotary Kiln Production Line of 100-600tpd Product IntroductionThe metallic magnesium production line is an expertly crafted rotary kiln, meticulously engineered to address the unique calcining characteristics of dolomite and the stringent process demands of the esteemed Pidgeon method for magnesium smelting. This kiln stands as the linchpin of the dolomite calcining system, delivering unparalleled efficiency and precision for top-tier performance. products produced by this state-of-the-art rotary kiln demonstrate exceptional stability and consistent quality, boasting high reactivity and minimal loss on ignition, it flawlessly meets the rigorous requirements of the Pidgeon method for magnesium smelting. This design significantly enhances the magnesium extraction rate and boosts silicon utilization, considerably reducing production costs and metallic magnesium consumption,. It stands as the indispensable equipment for dolomite calcination in the magnesium manufacturing sector, ensuring seamless integration and outstanding results.The complete process of magnesiumsmelting unfolds through a series of meticulous stages: beginning with raw material storage, followed by dolomite calcination, grinding, and briquetting, and culminating in reduction and refining. Initially, the raw dolomite is broken down into optimal sizes (20-40mm) using a crusher, sintered in a rotary kiln, cooled in a cooler, and finely ground by a ball mill. This powder is then compressed into balls using a ball press. The calcined dolomite is then uniformly mixed with ferrosilicon and fluorite powders to form a cohesive dough, placed into heat-resistant stainless steel reduction tanks. Within the reduction furnace, the temperature is raised to 1200-1250°C under a vacuum of 1.33Pa, where crude magnesium is meticulously extracted, further refined, cast into ingots, and subjected to surface treatment to yield finished magnesium ingots of remarkable quality.Product Advantages1) Fuel combustion equipment: Incorporates state-of-the-art energy-saving burners to automatically manage air distribution, and enhance thermal efficiency, thereby maximizing both performance and sustainability.2) A vertical preheater at the rotary kiln's terminus optimally utilizes the high-temperature flue gas from the kiln's combustion to preheat materials,. This innovative approach allows the materials to initiate partial decomposition within the preheater,, thereby significantlyboosting system output and enhancing thermal efficiency, resulting in exceptional operational excellence.3) A vertical cooler at the kiln's forefront fully exploits the heat from the kiln's high-temperature whitened material to preheat the secondary air to an impressive 650°C. This further augments thermal efficiency and ensures outstanding economic returns, setting new industry standards.Main Technical SpecificationsDimension/mSpeed(r/min)Slope/%Capacity(t/h)ReducerMotor ModelMotor Powerφ1.6×32m0.58-2.8542ZQ75-50YCT250-4A18.5φ1.6/1.9×36m0.53-1.5942.5-3ZQ110-7YCTZ50-4B22φ1.9×39m0.53-1.5943-3.4ZQ125-7YCT315-4A37φ2.2×45m0.214-1.643.54-5Main: ZS125-5YCT315-4B45Auxiliary: ZQ40-40Y112M-44φ2.5×50m0.62-1.53.55-6Main: ZS165-5YCT355-4A55Auxiliary: ZS50-1Y160M-67.5φ2.5×55m0.62-1.53.55-6Main: ZS165-5YCT355-4A55Auxiliary: ZS50-1Y160M-67.5φ2.8×55m0.62-1.53.56-7Main: ZS165-5YCT355-4B75Auxiliary: ZS50-1Y160L-611φ3.0×60m0.5-1.53.57-9Main: ZS165-3ZSN-280-11B125Auxiliary: ZS50-1Y160L-611φ3.2×64m0.4-1.53.58-10Main: ZS130-16ZSN-280-11B190Auxiliary: Zl50-1Y180L-422φ3.5×70m0.4-1.53.512-14Main: ZSY500-40ZSN-315-082280Auxiliary: Zl50-14Y180L-422φ4.0×80m0.4-1.53.516-20Main: ZLY630-35.5ZSN-315-12355Auxiliary: ZSY280-35.5Y200L-430About UsShandong Bullis Metallurgical Engineering Co.,Ltd.Shandong Bullis Metallurgical Engineering Co., Ltd. shines as a dedicated subsidiary of the illustrious Heze Shuanglong Metallurgical Machinery Group, strategically positioned in the vibrant heart of Shandong Province, China. Celebrated as a pioneer in the realm of large-scale industrial intelligent equipment manufacturing, Shuanglong Group stands tall with a commanding registered capital of 111.1 million yuan. This dynamic enterprise is a beacon of innovation and scale, sprawling over an impressive 200,000 square meters of state-of-the-art factory space and staffed by over 420 highly skilled professionals. The company's core operations are as dynamic as they are diverse, encompassing sophisticated equipment manufacturing, meticulous production line design, advanced R&D, precision manufacturing, comprehensive commissioning, and seamless operation. In addition to these primary operations, the company excels in offering comprehensive engineering general contracting services, ensuring smooth execution from concept to reality. Our diverse business segments are a testament to our adaptability and expertise, spanning metallurgy, building materials, the chemical industry, environmental protection, and new energy sectors. We take pride in providing our esteemed clients with holistic, state-of-the-art equipment and engineering solutions tailored to meet their unique needs.Qualifications and HonorsCustomer Visit
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