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High-Performance Upward CCM for Copper Tube Production Lines¹

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Product DescriptionIntroducing the Upward Continuous Casting Production LineThis exceptional upward continuous casting production line is meticulously engineered to produce high-conductivity oxygen-free copper rods, tubes, and strips. By modifying the crystallizer size and the mechanical clamping wheel, it is capable of crafting flat products with diverse cross-sectional specifications, making it a versatile choice for a variety of applications.The continuous casting production line boasts a comprehensive array of components, including a large three-part combined body furnace, a state-of-the-art continuous casting machine, an advanced guide frame, a precision speed tracking device, dual wire coiling machines, an efficient water cooling system, a sophisticated temperature measuring system, a copper liquid level tracking system, along with inductors, and an intricate electrical system, ensuring seamless and efficient operations.SpecificationTechnical Specifications(Custom configurations are available upon request, tailored to meet your specific needs.)1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmWorking ProcessThe process begins with feeding raw electrolytic copper into the melting furnace sequentially, transforming it into molten copper. This molten copper progresses to the transition vessel, then the holding furnace, and finally to the crystallizer where it solidifies into a copper rod. The rod is then pulled upward by the traction device, passes through an output frame, and is separated to prevent intertwining. An automatic tracking device regulates the coiling speed as the rod is coiled into circles by the coiling machine, readying it for the next stage of processing.Our Competitive Advantagesa. The oxygen content of the copper rod is maintained meticulously below 10ppm, ensuring superior quality.b. The production line is equipped with comprehensive functionalities and meticulously calibrated technical parameters, enabling seamless automatic control.c. It features automatic temperature measurement and control, safeguarding consistent production quality.d. The melting and holding furnaces are engineered to maintain the copper liquid at precise temperatures, with closed-loop control for casting temperature.e. The system includes rigorous monitoring of melting furnace, holding furnace cooling water temperature, and pressure, with an integrated alarm feature. Cooling water systems are equipped with thermometers, pressure gauges, and valves for precise control.f. Both furnaces are fitted with digital displays for temperature, protection features, and alarms against overload, overvoltage, grounding faults, and water temperature and pressure anomalies. The electric controls for the melting and holding furnaces operate independently of the entire unit's control system.g. The crystallizer size is adjustable. Its cooling water distribution system is equipped with thermometers, pressure gauges, and valves, all crafted from durable stainless steel (304) for longevity and performance.h. Traction machine control programs are selectable per process requirements, ensuring seamless traction without slippage between casting billets and the traction device. Synchronous transmission is guaranteed by AC frequency conversion servo motors.i. Operational data is vividly displayed on a large operating platform monitor (exceeding 10 inches), facilitated by strategically placed monitoring and control components.Company ProfileShanghai Cast Technology Co., Ltd.Shanghai Cast Technology Co., Ltd. stands as a leader in the metallurgical machinery and equipment industry, excelling in design, research and development, manufacturing, sales, and service. With cutting-edge technology and a highly experienced engineering team, we deliver professional solutions crafted to elevate the field of metallurgical machinery and equipment.With over two decades of experience, we have meticulously established extensive supply chains for metallurgical equipment. Our products align with international quality standards and have garnered an outstanding reputation in global markets. This has positioned us as a trusted supplier for many esteemed domestic and international companies.What We OfferOur illustrious array of main products encompasses a diverse range of advanced machinery, including line-frequency induction melting furnaces, horizontal continuous casting machines, upward continuous casting machines, semi-continuous casting machines, and heat treatment furnaces. We also offer extrusion machines, wire drawing machines, rolling mills, state-of-the-art dust removal equipment, precision surface milling machines, and efficient cooling towers. Additionally, we provide an extensive suite of related metallurgy and casting equipment, all designed to fulfill your production needs with excellence.Moreover, we extend a comprehensive array of services to clients initiating new ventures. Our offerings include expert model selection for complete equipment solutions, in-depth production technology consultation, seamless installation, precise commissioning, and comprehensive operation process training. We excel in delivering total-package production technology, meticulous turnkey project management, and a holistic one-stop after-sales service. Tailoring each product to meet the specific requirements of our clients, we ensure a seamless experience with our worry-free pre-sales, in-sales, and after-sales support.What guiding principle do we steadfastly follow?At Shanghai Cast Technology, we are unwavering in our dedication to upholding the principles of quality, reputation, and responsibility as the cornerstone of our management philosophy. We are committed to forging ahead with renowned domestic research and design institutions to perpetually refine our equipment manufacturing technology, thereby optimizing equipment performance to meet the unique product requirements of each client. Our resolve extends to the continuous enhancement of after-sales service and technical support, fostering collaborative progress with our clients. Our ultimate goal is to empower our clients with equipment that maximizes production value and facilitates wealth creation.We extend a heartfelt invitation to both current and prospective clients to engage with us and explore new business opportunities. We are enthusiastic about forging close partnerships with our clients, working hand in hand to build a brighter, more prosperous future together.FAQQ: Are you the manufacturer of these products?A: Absolutely, we are the manufacturer. We proudly operate our own state-of-the-art factory, staffed with a team of professional technicians dedicated to excellence.Q: Could you tell us about the products you offer?A: Our distinguished product line features Medium frequency furnaces, line-frequency induction melting furnaces, cutting-edge electric furnaces, horizontal continuous casting machines, upward continuous casting machines, and semi-continuous casting machines. Additionally, our offerings include advanced dust removal equipment, high-precision surface milling machines, efficient cooling towers, and an array of related metallurgy and casting equipment.Q: What are your accepted payment methods?A: We accommodate a variety of payment methods including FOB, CFR, CIF, and DAP terms. Our payment options extend to Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram, ensuring convenience and flexibility for our clients.Q: What export documentation do you provide?A: We provide a comprehensive full export package, which includes essential documentation such as Commercial Invoice, Packing List, Bill of Lading, Certificate of Conformity (COC), and more, ensuring a smooth and compliant export process.

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