Spray Gun Refractory Materials Gunning Machine for Hot Converter¹

Product Description Product DescriptionHigh - Temperature Refractory Gunning Machine for Converters-InnovakeThe Refractory Gunning Machine is a state - of - the - art piece of equipment tailored for the efficient and rapid repair of refractory linings in hot converters and ladles. It significantly reduces downtime in steel production, providing a revolutionary solution for maintenance in steel mills.Key Features1. Hot - state Repair TechnologyThis machine is specifically designed for converters refractory brick repair at high temperature. It can operate at temperatures up to 1,600°C, eliminating the need to cool down the converters and ladles. This allows for repair of refractory brick in converters during short production breaks, ensuring continuous operation and maximizing productivity.2. Semi - dry Refractory Gunning SystemEquipped with a semi - dry refractory gunning system, the machine combines precision and speed. It can deliver a dense and durable refractory coating, making it perfect for repairing areas prone to erosion, such as the walls of converters, slag lines, and the bottoms of ladles.3. Flexible Operation and Precise ControlThe refractory shooter nozzle on this machine offers adjustable spray angles and material flow rates. This ensures uniform coverage of the repair area and minimizes material waste. Moreover, the remote - controlled operation enhances safety by keeping operators away from high - temperature zones.4. High - Temperature Resistant Structural DesignThe machine is constructed with heat - resistant components that can withstand prolonged exposure to molten metal and slag. Its modular design allows for quick replacement of nozzles and hoses, enabling rapid deployment and reducing maintenance time.Benefits1. Improved Production EfficiencyBy eliminating the need for cool - down periods, the machine can reduce repair time by over 50%, ensuring continuous production and significantly increasing overall efficiency.2. Extended Furnace LifeTimely repair of the hot refractory lining reduces the frequency of major periodic overhauls, thereby lowering maintenance costs and extending the service life of converters and ladles.3. Enhanced SafetyThe fully remote - controlled operation minimizes operators' exposure to high - temperature environments, effectively avoiding the risk of burns and other safety hazards.4. Reduced Material LossThe semi - dry refractory gunning system improves the adhesion rate of the refractory material, reducing waste and optimizing material usage.Product ParametersParameterWheel-Mounted ModelTracked ModelWeight6.2 tons8 tonsDimensions (L×W×H)2.9×1.5×2.7m3.2×2×2.6mPower Source8.5kW/2200RPM diesel32kW/2000RPM dieselNozzle Height1,500mm1,750mmMaterial Rate60-100kg/min80-120kg/minGrain Size≤15mm≤15mmLance Extension12m (0.25m/s speed)12m (0.25m/s speed)Lance Rotation±170° (45°/s)±170° (45°/s)Lance Swing±170° (12°/s)±110° (12°/s)Lance Tilt±20° (4°/s)Down 20°/Up 12° (4°/s)Hopper Capacity1,000kg0.8m3Air Pressure0.45-0.6MPa0.6-0.7MPaCertificationsPackaging & ShippingCompany ProfileInnovake Founded in 2011 and headquartered in Zhangjiakou, Hebei Province, Innovake is a leading manufacturer of specialized metallurgical equipment and engineering service provider. We focus on R&D productionand maintenance of high-end demolition and repair machinery for steel plants, with products exported to Russia, Iran, and other international markets.Corporate CultureCore Values: Integrity, Unity, Dedication, and InnovationBuilt on trust and teamwork, driving technological breakthroughs and service excellence.Business Philosophy: Win-Win Collaboration, Innovative DevelopmentDelivers customized solutions through cutting-edge R&D and industrial synergy.Vision: To become a world-class supplier of specialized metallurgical equipmentPioneers intelligent and green transformation in global metallurgy.Four Core Product LinesConverter Equipment: Demolition machines, slag removal machine, porous plug removal machine, and new energy demolition systems (e.g., hydrogen-powered).EAF Equipment: Bridge-type demolition machines, tap-hole drilling, and slag removal tools.Blast Furnace Equipment: Hot metal trough clean machine, torpedo car debricking machine  (30% efficiency boost).Attachments: High-temperature hydraulic hammers, drill bits (Integrated button reamer/Replaceable button reamer/Impact reamer bits/Spiral taphole reamer).Our AdvantagesCooperative clientsServes Baowu Group (Baosteel, Wuhan Steel), Ansteel Group, HBIS Group, Shougang Group, etc., across 20+ provinces.Case Study: Enabled 15% capacity growth at Baosteel Deqing via full-process demolition solutions.International ExpansionExports to Russia, Iran, Bolivia, Indonesia, etc.; overseas revenue now accounts for 25% of total.Industry-Academia CollaborationPartners with China Metallurgical Group Corporation (MCC) institutes to develop AI-driven demolition robots.Service HubsNanjing (Yangtze River Delta), Tangshan (North China), Anshan (Northeast China).Resources: Full-time service engineers, rapid-response vehicles, localized spare parts warehouses (48-hour emergency support).CustomizationDesigns non-standard equipment for 90% of global metallurgical scenarios (e.g., confined spaces, extreme dust). Lifecycle ManagementOffers overhauls, green energy retrofits (e.g., hydrogen integration), and maintenance contracts.Summary: Innovake has emerged as a hidden champion in metallurgical equipment through its dual-drive strategy of technology and service. With deepening client loyalty and relentless innovation, it is poised to dominate the global shift toward smart, sustainable metallurgy.FAQGeneral InquiriesWhat kind of products does Innovake mainly offer?Innovake specializes in providing high - quality machinery and equipment for the metallurgical and mining industries. Our main products include Debricking machines, slag skimming machines, taphole drilling machines, and taphole reaming drill bits. These products are designed to meet the diverse needs of steel mills, foundries, and other related industrial sectors.What makes Innovake's products stand out in the market?Our products are developed with international advanced technology, integrating machinery, electricity, and hydraulics. They feature full - hydraulic telescopic functions, which ensure high efficiency and precision in operation. The machines are also designed to withstand harsh working environments such as high temperature and high dust. Moreover, we offer customizable solutions to meet specific customer requirements.Is Innovake part of any industry alliances?Currently, Innovake is committed to independent R & D and production. However, we are actively exploring cooperation opportunities with industry - leading companies to expand our product portfolio and service scope, aiming to provide customers with more comprehensive solutions.Product - related QuestionsCan I customize the specifications of Innovake's products?Yes, we support product customization. Whether it's adjusting the size, function, or performance parameters of the equipment, our professional R & D team can work with you to design and manufacture products that meet your specific needs. Please contact our sales team with your detailed requirements, and we will provide you with a customized solution as soon as possible.How reliable are Innovake's products in high - temperature and high - dust working environments?Our products are specifically designed to adapt to high - temperature and high - dust conditions. The materials used in the manufacturing process have excellent heat - resistance and wear - resistance. For example, the working tools of our furnace dismantling machines are made of special alloys that can withstand extreme temperatures. In addition, the overall structure of the equipment is optimized to prevent dust from entering key components, ensuring stable and reliable operation in harsh environments.What is the lifespan of Innovake's products?The lifespan of our products depends on various factors such as usage frequency, working conditions, and maintenance. Under normal operating conditions and with proper maintenance, our main products like furnace dismantling machines and slag skimming machines can have a service life of more than 10 years. We also provide detailed maintenance guidelines and after - sales support to help customers extend the lifespan of the products.Order - related QuestionsHow can I place an order for Innovake's products?You can place an order in the following ways:Contact our sales representatives directly via email or phone. Our contact information is available on the "Contact Us" page of our website.Fill out the online inquiry form on our website. Provide detailed information about the products you are interested in, and our team will get back to you as soon as possible to guide you through the ordering process.What if the product I want is not listed on the website?Our website does not cover the entire range of our products. If you cannot find the product you need on the website, please contact our sales team. Provide them with a detailed description of the product requirements, and we will check if it is available in our product line or if we can develop a customized solution for you.Can I make a rush order?Rush orders are possible, but they are subject to our production schedule and availability of raw materials. When you place a rush order, please inform our sales team in advance. There may be additional charges associated with rush orders to cover the cost of expedited production and delivery. We will do our best to meet your urgent needs.How long does it take for the ordered products to be delivered?The delivery time depends on several factors, including the type of product, production lead time, and shipping method. For standard products, the production lead time is usually 12 weeks. After production, the shipping time varies according to the destination and the chosen shipping carrier. We will provide you with an estimated delivery time when you place the order, and we will keep you updated on the progress of your order.After - sales ServiceWhat kind of after - sales service does Innovake provide?We offer a comprehensive after - sales service package, including:Installation and commissioning: Our professional technicians can be dispatched to your site to install and commission the equipment, ensuring that it is in good working condition before use.Training: We provide training for your operators and maintenance personnel to ensure they can operate and maintain the equipment correctly.Spare parts supply: We have a sufficient inventory of spare parts to ensure quick replacement in case of equipment failure.Maintenance and repair: Our after - sales service team is available to provide on - site maintenance and repair services. You can also contact us for remote technical support.If my equipment needs service or repair, how do I schedule it?Please contact our after - sales service team. You can reach us by phone at +86 400-080-4568. Provide us with details about the equipment model, the problem you are experiencing, and any relevant information. We will then arrange for a service technician to contact you and schedule the service or repair as soon as possible.Can I return a defective product?If you receive a defective product, please contact our customer service team within 7 days of receipt. We will arrange for an inspection of the product. If the defect is confirmed, we will provide a replacement or a repair service according to your preference. Please note that you need to obtain a Return Merchandise Authorization (RMA) number from our customer service before returning the product.

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