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Chromium Carbide Overlay Wear Abrasion Resistant Hardfacing Clad Lining Plate1
Wear Resistant MaterialWear PlateChromium Carbide Overlay Plate
Hisan (Tianjin) Co., Ltd.
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Product Description Company Profile Product DescriptionChromium Carbide Overlay Bimetallic Submerged Arc Fardfacing Welding Composite Clad Liner PlateHISAN Wear Plate General DescriptionHISAN wear plate is manufactured by depositing high chromium, wear resistant materials on the mild steel base plate using open arc or submerged arc welding process.Consistent wear resistance guaranteed from surface down to 75% depth of the overlay.The volume fraction of primary carbides is maintained between 30 to 50% to provide a good combination of wear resistance and homogenous bonding. Plate hardness ranges from HRC58-65. The hardness is tested on machined flat surface just below overlay surface.Fine cracks perpendicular to the welding bead is normal due to natural stress relieving in a very hard matrix.Staggered cracking pattern on overlay surface contributes to good formability.The wear plate is suitable for severe wear and moderate impact applications.Product ParametersHISAN Wear Plate Technical Specification1. Base Material:ASTM A36(Q235B), ASTM A529A(Q345B) , HARDOX400, NM400 other weldable steel is optional;Base thickness: 3 to 30 mm2. Hardfacing Layer: Chromium carbon alloy on Fe basis(austenite)Hardness: 58-65Layer thickness: 3 to 50 mm3. Welding Processes:Advanced open arc hardfacing welding and submerged arc welding4. Alloy Description: Austenitic chrome carbide iron(Chromium white iron)5. Volume Fraction of Carbide: 50%6. Chemical Composition: Carbon: 3.5-7.5%Chromium:28-45%HISAN Wear Plate Typical ApplicationsHISAN plate is widely used in the mining, power plant, port, cement, steel plant, glass, waste handling, glass, dredging, pulp and paper industries. Some applications are as below:Mining: Hopper and bin liners, Chute and feeder liners, dump truck body liners, dozer blades, shovel buckets, dragline buckets, excavatorsCement: Separator guide blades, vertical mixer liners, conveying pipelines, screw conveyors, distributors, sintering ore conveying chute, hopper linersPower: Pipelines, coal feeder chutes, coal hoppers,coal mill shell liner, classifier cones, journal liners, deflectors.Steel: Bin liners, hopper liners, coke vibrating screen plates, housing liners, sintering fan blade, discharging ducts.HISAN Wear Plate FabricationThe backing steel plate provides Hisan plates with structural integrity, which makes our overlay plates fabricated without damage to the welding overlay, regardless of the shape and complexity of the structure. Hisan has the capability to manufacture cut to size wear parts, fabrication includes: CuttingCut by plasma, water-jet, laser. Plasma cutting is the recommended method for cutting our plate DrillingStraight holes and countersunk holesStuds WeldingStuds welded to backing of wear plate (M12, M16, M20 and M24), manually or automatically.WeldingButt welding, Fillet welding, Stringer weldingBendingPlate can be curled bending to varies anglesAssemblingHISAN has ability to fabricate wear parts and then assemble according to project design drawingWelcome to contact Cathy for more details.
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