15 Tons Induction Furnace Manipulator Pushing Scrap Steel¹

Product Description        Equipment composition structure and general drawing1.composition structureThe Robotic arm Machine consists of pedestal,slewing bearings,Rotary column assembly,External beam assembly,inner beam assembly,Rotary cylinder,Lifting cylinder,Push-pull cylinder,Hydraulic circuit system,electric control system.2,Equipment general drawing(frame diagram)Main components: 1,pedestal 2,External beam 3,Push-pull cylinder 4,inner beam 5,Lifting cylinder 6,manifold block assembly 7,Rotary column assembly 8,slewing bearings 9,Rotary cylinder 10,Hydraulic station Technical description1.Application rangeThe Robotic arm Machine is applied in the medium frequency induction furnace steel making workshop,installed between two furnace shells.2.Main advantages:1)the person does not need to operate directly to the mouth of the furnace, using the remote control operation, safety, reduce the accident rate;2)reduce labor intensity, saving labor, reduce the original four people to 2 people3)make scrap material to achieve no blocking phenomenon, quickly melting rate,the average per furnace tapping time will be fast 8 to 10 minutes (if use of light and thin materials will be faster),  so that to improve more than 10% of the steel yield;4)because tapping quickly,so it will be save electrical power about 3 to 5KWH/ton  5)makes the furnace refractory more durable, due to rapid pressure, the refractory  is not easy to bear high heat, if a furnace can only use 30~ 32 furnace before time , now, the furnace can be used for at least about 38heats .3.Main technological innovation points1)The whole mechanism adopts hydraulic cylinder to drive the manipulator's telescopic, lifting and rotating functions,driving force big,running smoothly.2)The front-end pulling bar of the inner beam are designed as a quick loading structure, and can be quickly replaced.3)Hydraulic components are concentrated in the design of the rear part of the device,keep away from heat source,and increase the reliability of equipment operation.With 11KW oil pump motor Unit,automatic stop pump and pressure relief once stop working.4)Using local and remote control two kings of electrical control ,and can be switched freely.Remote control operation can achieve shut down and emergency power off freely.5)small equipment volume,save space,convenient operation,flexible Application.4.Main structure1)Pedestal2)Rotary column assembly3)Internal and external beam assembly4)Hydraulic circuit system5)Electric control system.5,Main technical parameters(Maybe changed after exactly design)1)Rotation range:-86 ° ~86 °2)Expansion stroke:0~ 2700mm3)Lifting mechanism stroke:+1500~ -1170mm4)Equipment size L×W×H:5700×1300×15005)Push-pull torque:0 ~ 5T6)Lower pressing torque :0 ~ 4T7)Rotating torque :0 ~ 2.5T8)System pressure:0~16MPaScope of supply descriptionNO.Part nameUnitQtyRemarks1Robotic arm Main deviceSet1 2Hydraulic stationSet1Without pipe(Fuel tank to equipment inlet pipe),provides by the user3Electronic control system( remote control  )Set1Without field cable and installation accessories   Using conditions1.Installation site:on the platform of center distance and line Between two furnace.2.Working condition:  High temperature and high pressure. 

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