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Innovative Upward Continuous Casting Machine for Efficient Copper Tube Casting¹

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Product DescriptionIntroducing our State-of-the-Art Upward Continuous Casting Production LineDive into the cutting-edge world of our upward continuous casting production line, meticulously designed to manufacture high-conductivity oxygen-free copper rods, tubes, and strips. By adjusting the crystallizer size and mechanical clamping wheel, you can also produce flat products of varying cross-section specifications, ensuring versatility and precision.Our comprehensive continuous casting production line features an integrated large three-combined body furnace, a state-of-the-art continuous casting machine, precise guide frames, a speed tracking device, double-rod wire coiling machines, and an efficient water cooling system. It also includes advanced temperature measurement, copper liquid level tracking systems, and robust electrical systems, all designed for peak performance.SpecificationUnveiling the Technical Specifications(Tailor-made configurations are available upon request, ensuring every requirement is met with precision.)1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmA Glimpse into Our Seamless Working ProcessExperience the seamless workflow: Begin with feeding raw electrolytic copper into the melting furnace to create molten copper. The molten copper transitions through vessels and holding furnaces before reaching the crystallizer, where it solidifies into copper rods. These rods are then elevated using a traction device, proceed to an output frame, and move to a wire separating frame to prevent tangling. The journey continues to the automatic tracking device for speed control, leading to the coiling machine where the copper is elegantly coiled for the next stage.Explore Our Competitive Advantagesa. Our copper rods boast an impressively low oxygen content, maintaining levels below 10ppm for superior quality.b. With comprehensive functions and meticulously engineered technical parameters, our production line excels in automatic control, ensuring streamlined operations.c. Equipped with automatic temperature measurement and control, our system guarantees precise thermal regulation.d. The melting and holding furnaces feature closed-loop casting temperature control, activating once the optimal copper liquid temperature is achieved.e. Safety and efficiency are paramount. Our furnaces come with cooling water temperature, pressure monitoring, and alerts. The coil and water jacket devices are fitted with thermometers, pressure gauges, and valves.f. Advanced digital temperature displays and protection measures such as overload, overvoltage, grounding, and water temperature and pressure alerts ensure top-tier safety. Independent electric controls for melting and holding furnaces enhance reliability.g. Adaptable crystallizer size and stainless steel (304) construction ensure durability and flexibility. Our crystallizer cooling system is equipped with water inlet and backwater thermometers, pressure gauges, and valves.h. Our traction machine control program is adaptable to process requirements, eliminating slip and ensuring synchronous casting strip transmission with an AC frequency conversion servo motor.i. Real-time data monitoring is at your fingertips, with equipment operation data displayed on a spacious monitor, enhanced by strategically placed monitoring and control components.Company ProfileShanghai Cast Technology Co., Ltd.At Shanghai Cast Technology Co., Ltd., we are proud to be a leader in the metallurgical machinery and equipment industry. Our expertise spans design, research and development, manufacturing, sales, and service. Backed by cutting-edge technology and a seasoned engineering team, we deliver professional solutions that set new standards in metallurgical equipment.With over two decades of experience, Shanghai Cast Technology Co., Ltd. has built a robust supply chain for metallurgical equipment. Our products, adhering to international quality standards, have garnered a stellar reputation in global markets. We are the trusted partner for numerous prestigious domestic and international companies, synonymous with excellence and reliability.Our Offerings: What We Can ProvideOur extensive portfolio of groundbreaking products includes line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, and an array of other vital metallurgy and casting equipment. Our offerings also encompass heat treatment furnaces, extrusion machines, wire drawing machines, rolling mills, dust removal equipment, surface milling machines, and cooling towers, all designed to elevate your production capabilities to unprecedented heights.Furthermore, for clients embarking on new ventures, we extend a comprehensive suite of services, including model section of complete equipment, expert production technology consultation, seamless installation, meticulous commissioning, and thorough operation process training. Our total-package production technology and turnkey project management ensure that every facet of your new establishment runs smoothly. We customize an array of products to meet your distinct requirements and promise hassle-free pre-sales, in-sales, and after-sales services, ensuring your satisfaction at every stage.What is the core principle that guides our operations?Shanghai Cast Technology Co., Ltd. is devoted to the pillars of quality, reputation, and responsibility, which form the bedrock of our management philosophy. We continually collaborate with prestigious domestic research and design institutions to refine our equipment manufacturing techniques and optimize performance, ensuring we meet the bespoke product requirements of each client. Our commitment to enhancing after-sales service and technical support is unwavering, as we join forces with our clients to achieve mutual growth. We aspire for our cutting-edge equipment to empower our clients, maximizing their production value and contributing to their success.We extend a heartfelt invitation to both existing and prospective clients to engage with us and explore the vast business opportunities that lie ahead. Our commitment is to forge strong partnerships with our clients, working hand-in-hand to craft a prosperous future.FAQQ: Are you the manufacturer of these products?A: Absolutely, we are the manufacturer. Our facility is equipped with a dedicated factory and a team of skilled technicians, ensuring top-tier production quality.Q: Could you elaborate on the products you offer?A: Our diverse range of products includes medium frequency furnaces, line-frequency induction melting furnaces, electric furnaces, and an array of casting machinery such as horizontal and upwards continuous casting machines, and semi-continuous casting machines. Additionally, we provide essential equipment like dust removal systems, surface milling machines, and cooling towers, tailored to meet the intricate needs of the metallurgy and casting industry.Q: What payment methods do you accept for transactions?A: We offer flexible payment options including FOB, CFR, CIF, and DAP terms. Our payment methods encompass Letters of Credit, wire transfers, D/P, as well as convenient digital options like PayPal, Western Union, Micropayments, and MoneyGram.Q: What export documentation do you provide?A: We supply a comprehensive full export package, which includes essential documents such as the Commercial Invoice, Packing List, Bill of Lading, Certificate of Conformity (COC), and more, ensuring a seamless export process.

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