Optimized Upward Continuous Casting Machine for Copper Tube Production¹

Product DescriptionUpward Continuous Casting Production LineThis premier upward continuous casting production line is expertly designed for the creation of high-conductivity, oxygen-free copper rods, tubes, and strips. By adjusting the crystallizer size and mechanical clamping wheel, it is versatile enough to produce an array of flat products with varied cross-sectional specifications.The continuous casting production line is an intricate assembly of a large three-combined body furnace, a state-of-the-art continuous casting machine, a precision guide frame, a highly responsive speed tracking device, double-rod wire coiling machines, a robust water cooling system, an advanced temperature measuring system, a copper liquid level tracking system, and cutting-edge inductors, along with comprehensive electrical systems.SpecificationTechnical Specifications*(Custom configurations available upon request.)*1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmWorking ProcessRaw materials, primarily electrolytic copper, are systematically fed into the melting furnace, where they are transformed into molten copper. This molten copper progresses to the transition vessel, then to the holding furnace, and subsequently enters the crystallizer, where it is formed into copper rods. These rods are subjected to upward traction via the traction device, after which they move to the output frame. To prevent tangling, they are guided through a wire separating frame and controlled by an automatic tracking device that regulates the coiling speed. Finally, the rods are coiled into neat circles by the coiling machine, ready for the next stage of processing.Our Advantagesa. Our copper rods boast an impressively low oxygen content, maintaining levels below 10ppm for superior quality.b. The production line is endowed with comprehensive functions and optimized technical parameters, enabling seamless automatic control.c. The cutting-edge production line includes automatic temperature measurement and precision temperature control features.d. Both the melting and holding furnaces are equipped to maintain the casting temperature within a closed loop when the copper liquid reaches the desired temperature.e. The production line features a sophisticated monitoring and alarm system for the melting and holding furnace's cooling water temperature and pressure. Equipped with cooling water inlet and backwater thermometers, pressure gauges, and valves, the coil and water jacket device provide cutting-edge protection.f. The melting and holding furnaces include digital displays and protective alarm systems for overload, overvoltage, grounding, and water over-temperature or under-voltage alerts. They operate on an electrical control system that is entirely independent from the rest of the unit.g. The crystallizer's size is adjustable, and its cooling water distribution system is equipped with thermometers, pressure gauges, and valves. Constructed from high-grade stainless steel (304), it ensures durability and efficiency.h. The traction machine's control program can be tailored to specific process requirements, ensuring no slip between the casting billet and the traction device during operation. The casting strip's synchronous transmission is guaranteed by an AC frequency conversion servo motor.i. All operational data is vividly displayed on a large monitor (over 10 inches) at the operating platform, utilizing a network of monitoring and control components strategically placed throughout the equipment.Company ProfileShanghai Cast Technology Co., Ltd.As a distinguished manufacturer and exporter of metallurgical machinery, Shanghai Cast Technology Co., Ltd. excels in the design, R&D, manufacture, sales, and service of top-tier metallurgical casting equipment. Leveraging cutting-edge technology and an expert engineering team, we deliver unparalleled solutions across the metallurgical machinery domain.With over two decades of expertise, we have meticulously developed comprehensive supply chains for metallurgical equipment. Our products not only adhere to international quality standards but also enjoy a stellar reputation across global markets. This dedication to excellence has cemented our status as a trusted supplier to prominent domestic and international companies.What We Can Provide?Our flagship offerings encompass a comprehensive array of high-performance equipment, including line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, and heat treatment furnaces. Our portfolio also features state-of-the-art extrusion machines, wire drawing machines, and rolling mills, alongside essential dust removal equipment, precision surface milling machines, and effective cooling towers. Each product is a testament to our expertise in metallurgy and casting solutions.Moreover, we extend our expertise to new factory setups by providing a suite of services including complete equipment model selection, advanced production technology consultation, installation, and commissioning support, as well as comprehensive operation process training. Our total-package production technology and turnkey project management ensure seamless integration, while our one-stop after-sales service guarantees satisfaction. We tailor our products to meet the diverse needs of our clients, delivering unparalleled pre-sales, in-sales, and after-sales experiences.What foundational principles guide our operations?Shanghai Cast Technology is dedicated to embedding quality, reputation, and responsibility at the heart of our management ethos. We actively collaborate with renowned domestic research and design institutions to refine our manufacturing technology, enhance equipment performance, and fulfill the distinct product specifications of our clients. Our commitment extends to continually elevating our after-sales service and technical support, fostering collaborative growth with our clientele. We aspire for our equipment to be pivotal in generating exceptional production value and contributing to our clients' prosperity.We extend a warm invitation to both existing and prospective clients to engage with us in exploring business opportunities. We are keen to forge strong partnerships with our clients, aiming to construct a prosperous future together.FAQQ: Are you the manufacturer?A: Absolutely, we are the manufacturer. Our operations are anchored by our own factory, supported by a team of skilled technicians.Q: What products do you offer?A: Our primary product line comprises Medium frequency furnaces, line-frequency induction melting furnaces, electric furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, along with essential dust removal equipment, precision surface milling machines, and efficient cooling towers. Our offerings are integral to advanced metallurgy and casting processes.Q: What are the ways of payment?A: We offer a variety of payment methods to suit your convenience, including FOB, CFR, CIF, DAP terms, and accept payments through Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram.Q: What documents do you provide for export?A: We provide a comprehensive export package that includes all necessary documentation such as the Commercial Invoice, Packing List, Bill of Lading, COC, and more, ensuring a smooth export process.

OK ! We suggest you detail your product requirements and company information here.
Enter between 20 to 4,000 characters.
Your inquiry content must be between 20 to 4000 characters.