High Capacity Copper Tube Upward Casting Machine for Air Conditioner Use¹

Product DescriptionUpward Continuous Casting Production LineThis state-of-the-art upward continuous casting production line is meticulously engineered to produce high-conductivity oxygen-free copper rods, tubes, and strips. By adjusting the crystallizer and mechanical clamping wheel sizes, it can also generate flat products with diverse cross-section specifications, offering unparalleled versatility.The comprehensive continuous casting production line features a robust three-in-one body furnace, a precision continuous casting machine, an advanced guide frame, a sophisticated speed tracking device, dual-rod wire coiling machines, an efficient water cooling system, an accurate temperature measuring system, a copper liquid level tracking system, along with inductors and electrical systems, ensuring seamless operation.SpecificationTechnical Specifications(Custom configurations available upon request.)1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmWorking ProcessBeginning with raw electrolytic copper, the process involves feeding it into the melting furnace, where it transforms into molten copper. This molten copper progresses through a transition vessel to the holding furnace, and subsequently to the crystallizer, where it solidifies into copper rods. These rods are then subjected to upward traction via a traction device, transferred to an output frame, and move through a wire separating frame to prevent entanglement. The copper rods are automatically speed-controlled via a tracking device before being coiled by a coiling machine, preparing them for the next stage of processing.Our Advantagesa. Ensures copper rod oxygen content remains below 10ppm.b. The production line is equipped with comprehensive functions and optimal technical parameters to facilitate full automation.c. Features automatic temperature measurement and control to ensure precision.d. The melting and holding furnaces maintain closed-loop control over the casting temperature, activated once the copper reaches the specified furnace temperature.e. Monitors and alerts on melting furnace, holding furnace cooling water temperature, and pressure. Equipped with thermometers, pressure gauges, and valves for cooling water inlet and backwater.f. Melting and holding furnaces include digital temperature displays and protective alarms for overload, overvoltage, grounding, and water conditions. Electrical controls for these furnaces operate independently of the entire unit.g. Adjustable crystallizer sizing with stainless steel (304) construction, equipped with thermometers, pressure gauges, and valves for effective cooling water management.h. Traction machine control programs are selectable to meet process demands, eliminating slip between casting billet and traction device. AC frequency conversion servo motor ensures synchronized strip transmission.i. Real-time operational data is displayed on a large screen monitor (exceeding 10 inches), utilizing strategically placed monitoring and control components.Company ProfileShanghai Cast Technology Co., Ltd.Shanghai Cast Technology Co., Ltd. stands as a leading authority in the metallurgical machinery and equipment industry. Specializing in designing, researching, developing, manufacturing, and marketing state-of-the-art metallurgical casting equipment, our professional team delivers bespoke solutions backed by advanced technology and expertise.With over two decades of industry experience, we have established an extensive supply chain for metallurgical equipment, aligning with international quality standards. Our products have garnered a stellar reputation in global markets, earning us the trust of numerous prestigious domestic and international clients.What We Can Provide?Our extensive range of premium products encompasses line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, and an array of specialized equipment such as heat treatment furnaces, extrusion machines, wire drawing machines, rolling mills, advanced dust removal systems, surface milling machines, and efficient cooling towers. These offerings are complemented by a suite of related metallurgy and casting equipment, designed for superior performance and reliability.Moreover, for clients establishing new factories, we offer an unparalleled suite of services including the selection of complete equipment models, expert production technology consultation, seamless installation, commissioning, and comprehensive operation process training. Our commitment extends to providing total-package production technology and turnkey project management, all backed by our one-stop after-sales service. We pride ourselves on customizing products to meet diverse client requirements, ensuring a seamless and worry-free experience during pre-sales, in-sales, and after-sales phases.What is the guiding principle we steadfastly adhere to?At Shanghai Cast Technology, our unwavering commitment to quality, reputation, and responsibility forms the cornerstone of our management philosophy. We are dedicated to collaborating with esteemed domestic research and design institutions, consistently enhancing our equipment manufacturing technology to optimize performance and fulfill each client's specific product needs. Our relentless pursuit of excellence extends to continuously improving our after-sales service and technical support, fostering a collaborative environment where we and our clients thrive together. Our goal is to empower our clients by enabling our equipment to drive maximum production value and wealth creation.We extend a warm invitation to both existing and prospective clients to engage with us and explore exciting business opportunities. Our eagerness to forge strong, collaborative relationships is driven by a shared vision of building a prosperous future together.FAQQ: Are you the manufacturer?A: Indeed, we are a manufacturer. Our operations are centered around our own state-of-the-art factory, supported by a team of highly skilled technicians.Q: What products do you offer?A: Our diverse product portfolio includes Medium frequency furnaces, line-frequency induction melting furnaces, electric furnaces, and a comprehensive selection of horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, alongside cutting-edge dust removal equipment, surface milling machines, and efficient cooling towers. We also provide a wide range of related metallurgy and casting equipment.Q: What are the ways of payment?A: We offer flexible payment options including FOB, CFR, CIF, DAP, with payment terms such as Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram to suit your convenience.Q: What documents do you provide for export?A: We supply a comprehensive export package that includes all necessary documents such as the Commercial Invoice, Packing List, Bill of Lading, COC, and more, ensuring a smooth and seamless export process.

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