High-Performance Ceramic Cones for Hydrocyclones¹

Product Description  Application of Wear-Resistant Ceramic Hydrocyclones in Hydrocyclones Wear-resistant ceramic hydrocyclones enhance equipment performance and service life in harsh conditions, leveraging their high hardness, abrasion resistance, and corrosion resistance. 1. Key Application Scenarios - Mineral Slurry Classification & DewateringUsed in wet beneficiation of metal ores (e.g., iron, copper) and non-metal ores (e.g., coal) for fine particle classification, desliming, and dewatering. Separation efficiency directly impacts ore recovery rates.- Chemical & Environmental ProtectionHandles corrosive liquids with solid particles (e.g., acidic/alkaline slurries), separating catalysts, polymer particles, or suspended solids in wastewater treatment.- Oil & Gas IndustryControls solids in drilling fluids, separating cuttings and barite to reduce pump and pipeline wear, improving drilling efficiency. 2. Performance Advantages Property Enhancements for Hydrocyclones High Abrasion Resistance Alumina ceramic (Al2O3≥90%) with hardness ≥HV1000 (5-8x higher than steel), extending cone life by 3-5x and reducing maintenance costs. Corrosion Resistance Withstands acids, alkalis, and salt solutions, suitable for highly corrosive environments (e.g., chemical metallurgy) to maintain separation accuracy. Smooth Surface Ceramic inner walls (roughness ≤Ra0.8μm) reduce fluid turbulence and energy loss, improving separation efficiency (e.g., precise classification particle size, 10%-15% higher throughput). High Temperature Resistance Withstands 150-300°C (higher for special ceramics), suitable for high-temperature slurry or industrial fluid processing.  3. Structural Design Essentials - Cone Angle Optimization- Small cone angles (15°-20°) for alumina ceramic cones: ideal for fine particle separation (<50μm).- Large cone angles (30°-45°): used for rapid sedimentation of coarse particles.- Composite Assembly Technology- Fully Sintered Ceramic Cones: Suitable for small hydrocyclones, with integrated structures to avoid interface wear.- Ceramic Tile/Inlay Structure: Ceramic tiles bonded or mechanically locked to metal substrates (e.g., stainless steel) for large hydrocyclones, balancing cost and wear resistance.- Dimension MatchingMatches hydrocyclone diameter (φ25mm-φ500mm+) and feed pressure (0.1-0.6MPa) to optimize fluid dynamics. 4. Typical Cases - Copper Mine Beneficiation PlantReplacing traditional metal cones with 95% alumina ceramic cones extended wear life from 3 to 18 months, reduced annual maintenance costs by 60%, and improved classification efficiency by 8%.- Chemical Wastewater TreatmentIn 30% sulfuric acid slurry separation, ceramic cones achieved a corrosion-resistant service life of >2 years, far exceeding stainless steel (6 months of corrosion perforation). 5. Market Trends - Material UpgradesDevelopment of high-purity alumina (95%-99% Al2O3) and composite ceramics (e.g., ZTA) to further enhance impact resistance and abrasion performance.- Intelligent IntegrationIntegration with sensors to monitor ceramic cone wear (e.g., via vibration frequency changes) for predictive maintenance and reduced unplanned downtime. For specific product selection or technical parameters, please provide operating conditions (e.g., processing medium, particle concentration, temperature).CeramicReducer advantagesHigh hardnessSuperior abrasion  Corrosion and chemical resistanceLight weightLow maintenance cost: Super wear-resistance reduce the maintenance frequency and also the maintenance cost.Good fluidity : Smooth surface ensure the free flow of material without  blocking pipe sizes :ProductID(mm)OD(mm)Thickness(mm)Length(mm)R(mm)DegreeStraight Tube7610615150-250//Straight Tube10014020305//Straight Tube15018517.5150-250//Straight Tube15218215150-250//Straight Tube20024020305//Bend7610615/4007.5Bend10113115/5005Bend15018517.5/15003Bend15118115/7507.5Qijing Ceramic pipe sizes range : 10~500 mm  >>> Application : --  mining industry--  Cement industry--  Coal handling industry--  Steel industry--  Port industry--  Power plant   Performance Index92 series95seriesAl2O3 (%)≥ 92≥ 95Moh' s Hardness99Water Absorption Rate(%)< 0.01< 0.01Flexural strength, 20C, Mpa275290Bendingstrengh(Mpa)255275Bulk density(g/cm 3 )≥   3.60≥   3.65 PackagingFAQ:Q: Are you trading company or manufacturer ?A: We are factory.Q: How long is your delivery time?A: Generally it is 15 days if the mould sizes are in stock. or it is 25 days if the mould sizes are not in stock, it is according to quantity.Q: Do you provide samples ? is it free or extra ?A: Yes, we could offer the stock sample for free charge but do not pay the cost of freight.Q: What is your terms of payment ?A: For new customers, 100% T/T in advance. For  regular customers, 30% T/T in advance ,balance after received the B/L copy    

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