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Upward Continuous Casting Machine for Copper Rods - Speed and Capacity1
Metallurgy MachineryUpward Casting MachineCopper Rods Machine
Shanghai Cast Technology Co., Ltd.
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Product DescriptionUpward Continuous Casting Production Line: Your Gateway to Superior Copper RodsThis innovative upward continuous casting production line is expertly designed to produce high-conductivity oxygen-free copper rods, tubes, and strips. By adjusting the crystallizer size and the mechanical clamping wheel, you can also manufacture flat products with a variety of cross-section specifications, ensuring versatility and precision in production.The continuous casting production line is an engineering marvel, featuring a large three-unit combined body furnace, a state-of-the-art continuous casting machine, a meticulously designed guide frame, a precision speed tracking device, and double-rod wire coiling machines. The system is further enhanced with an advanced water cooling system, a precise temperature measuring system, a copper liquid level tracking system, and high-tech inductors and electrical systems.SpecificationTechnical Specifications: Unmatched Precision and Reliability(Custom configurations available upon request to meet your specific needs.)1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmWorking Process: From Raw Material to Finished Product with Seamless EfficiencyThe process begins with raw materials (electrolytic copper) being systematically fed into a melting furnace, transforming into molten copper. This molten copper then transitions through a vessel to a holding furnace before reaching the crystallizer, where it solidifies into a copper rod. The rod is then drawn upwards by a traction device, passing through an output frame and a wire separating frame to prevent entanglement. Finally, the rod goes through an automatic tracking device to control coiling speed, and is coiled into circles by the coiling machine, ready for the next processing step.Our Advantages: Why Choose Us for Your Copper Casting Needs?a. Enjoy copper rods with an impressively low oxygen content, maintained below 10ppm for superior quality.b. Our production line is equipped with comprehensive functions and optimized technical parameters, enabling seamless automatic control and operation.c. Benefit from automatic temperature measurement and control functionalities that ensure precision and consistency in production.d. With our melting and holding furnace, achieve precise control over casting temperature in a closed loop once the copper liquid in the furnace reaches the desired temperature.e. The production line offers robust monitoring and alarm capabilities for melting furnace, holding furnace cooling water temperature, and pressure. It includes a cooling water inlet and backwater thermometer, pressure gauge, and valve for the coil and the water jacket device.f. Our melting and holding furnaces are equipped with digital temperature displays and comprehensive protection and alarm functions against overload, overvoltage, grounding issues, and water temperature and pressure anomalies. The electric control systems are independently managed from the rest of the unit.g. The crystallizer size is adjustable, and the crystallizer cooling water distribution system includes a cooling water inlet, backwater thermometer, pressure gauge, and valve, all crafted from durable stainless steel (304).h. Tailor the traction machine's control program to specific process requirements, with a system that eliminates slip between the casting billet and the traction device. Synchronous transmission of the casting strip is assured by an AC frequency conversion servo motor.i. Experience real-time data display during equipment operation on a large monitor (over 10 inches), with a comprehensive view provided by strategically placed monitoring and control components throughout the system.Company ProfileShanghai Cast Technology Co., Ltd.: Your Partner in Metallurgical InnovationAs a leading professional manufacturer and exporter, Shanghai Cast Technology Co., Ltd. excels in the design, R&D, manufacture, sales, and service of metallurgical casting equipment. With cutting-edge technology and an experienced engineering team, we deliver expert solutions in the realm of metallurgical machinery and equipment.With over two decades of industry experience, we have built extensive supply chains for metallurgical equipment, ensuring our products meet international quality standards. Our exceptional reputation in global markets has established us as a trusted supplier for numerous prestigious domestic and international companies.What We Can Provide: Solutions Tailored to Your Metallurgical NeedsOur premium selection of products encompasses cutting-edge line-frequency induction melting furnaces, state-of-the-art horizontal continuous casting machines, advanced upwards continuous casting machines, and efficient semi-continuous casting machines. We also offer high-performance heat treatment furnaces, robust extrusion machines, precision wire drawing machines, powerful rolling mills, effective dust removal equipment, meticulous surface milling machines, and innovative cooling towers, alongside a comprehensive array of other essential metallurgy and casting equipment.Furthermore, we extend our expertise to assist clients in establishing new ventures by offering an array of services including comprehensive model section of complete equipment, expert production technology consultation, seamless installation, meticulous commissioning, and in-depth operation process training. Our total-package production technology, coupled with turnkey project management and unrivaled one-stop after-sales service, ensures a seamless experience. We pride ourselves on tailoring products to meet the distinct requirements of our clients, providing a continuum of worry-free pre-sales, in-sales, and after-sales services to guarantee satisfaction.What guiding principle do we steadfastly uphold?At Shanghai Cast Technology, we are unwavering in our commitment to the guiding principles of quality, reputation, and responsibility, which form the bedrock of our management philosophy. In partnership with esteemed domestic research and design institutions, we strive to perpetually advance our equipment manufacturing technology, optimize performance, and cater to the unique product specifications of our clients. Our dedication extends to enhancing after-sales service and technical support, fostering collaboration with our clients for mutual advancement. Our ultimate goal is for our equipment to empower our clients to achieve maximum production value and prosperity.We extend a heartfelt invitation to both our cherished existing clients and prospective partners to engage with us in meaningful dialogue and explore promising business ventures. Our enthusiasm knows no bounds as we aspire to forge strong collaborations with our clients, working hand in hand to build a luminous future together.FAQQ: Are you the manufacturer?A: Yes, indeed, we are the manufacturer. With our own state-of-the-art factory and a team of expert technicians, we are equipped to deliver excellence.Q: What products do you offer?A: We proudly offer an extensive range of products including Medium frequency furnaces, sophisticated line-frequency induction melting furnaces, advanced electric furnaces, precision horizontal continuous casting machines, innovative upwards continuous casting machines, efficient semi-continuous casting machines, effective dust removal equipment, meticulous surface milling machines, and cutting-edge cooling towers, along with other indispensable metallurgy and casting equipment.Q: What are the ways of payment?A: We offer flexible payment options including FOB, CFR, CIF, DAP, with payment terms such as Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram.Q: What documents do you provide for export?A: We provide a comprehensive full export package, which includes essential documents such as the Commercial Invoice, Packing List, Bill of Lading, COC, and more.
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