Excellent Preventing Hangup Polished Wear Liner Plate Fused Alloy Cco Overlay Plate¹

Product Description Company ProfileHisan (Tianjin) Co., Ltd. is a high-tech company specializing in the production of chromium carbide overlay wear resistant plates, wear resistant ceramics, wear resistant castings, overlay wear pipes, welding wires and abrasion resistant steel plates. Our products are resistant to wear, erosion, high temperature, stress, impact and other factors that cause wear. Over the years, Hisan has gathered experienced and skilled professionals from mining, cement, material handling, thermal power and other fields. With the leading R & D team, we continuously break through technical barriers, improve products, and develop more professional wear resistant solutions to make products much more durable. Hisan is constantly striving to meet with the wear needs of various working conditions! Product DescriptionExcellent Preventing Hangup Polished Wear Liner Plate Fused Alloy CCO overlay Plate1, General DescriptionHS-F smooth plate is a wear resistant fused alloy steel plate manufactured by HISAN. It is a smooth, chromium carbide rich overlay plate manufactured by a patented production process maximizing abrasion resistance and reducing hang up.HISAN HS-F smooth plate was developed as an alternative to unpredictable wear rates and high friction characteristics, associated with both - quenched and tempered steel plate and the old technology, often used to manufacture traditional bulk  weld overlay plates.Associated costs with unscheduled maintenance or repair are obvious, but more importantly, hidden costs relating to plant and capital productivity losses need to be eliminated wherever possible.HISAN Plate consists of a mild steel base combined with a fully smooth, wear-resistant coating, presenting a steel overlay sheet of superior quality. Its outstanding wear and impact performance is enabled by unique chemical composition; computerized welding technologies, and one of the kind micro structure.Uniform micro-structure and even hardness distribution from top surface down to fusion line* to enable a predictable wear rates.Smooth surface with no weld beads to interrupt material flow or hangup.All our plates are available with a standard smooth finish or a polished finish. The polished finish is particularly effective for combating sticky conditions, offering superior anti-hangup properties suited for abrasive material combined with humid or slurry environment.Chromium carbide composite cladding fusion bonded to a mild steel backing material.The deposit has been realized by means of oscillated welding and a wear resistant coating applied by open arc welding or submerged arc welding.No welding bead, smooth for material conveying. Very high volume of chromium carbides evenly distributed throughout the uniform thickness of the deposit.Plate hardness ranges from HRC58-65.Base material can be Q235, Q345, A36, 310S, NM400, HARDOX450, and all weldable material.HISAN HS-F smooth plate combines a smooth and dense chromium carbide-rich metal alloy face plate with a hard steel back plate to resist gouging, erosion, temperature extremes and material buildup. Installing it on surfaces exposed to abrasive conditions increases protection for longer equipment life with less frequent maintenance.Engineered to withstand the harsh conditions of mining applications, yet versatile enough for a wide range of industries, HISAN HS-F smooth plate offers a solution to both excessive wear and material accumulation issues for chutes, hoppers, dump truck beds, excavator buckets, front -loader shovels, and other bulk material equipment in need of protection. The bi-layer construction is tailored to the thickness, composition, shape and polish specifications of the application. Very low residual stresses enable it to withstand severe impact forces and bending.Surface smoothness, uniform hardness and carbide distribution are critical to overall wear plate performance and its ability to avoid buildup that could lead to clogging and excessive weight. When faced with consistent abrasion, a rough surface finish will experience erosion 200 to 600 % faster than a smooth surface of the same alloy structure and hardness. All grades of plate can be manufactured with finishes rated standard, polished or ultra non-abrasive to avoid material hang-up and carryback. The grain can be fitted in any direction to match material flow.Inappropriate wear liner packages significantly affect fixed plant and mobile equipment in a number of ways, these include: hang up of product, spillages around plant, increased energy consumption, increased friction causing premature wear.HISAN's engineering and design service enables HS-F smooth plate to be supplied as a complete wear and anti hang up kit, designed to suit a specific application. HS-F smooth plate can be supplied with stud bolts, countersunk inserts and can be pressed to shape. HS-F smooth plate kits greatly reduce installation time and ongoing maintenance costs.2, ApplicationHISANplate Suitable for applications involving high abrasion and low to medium impact. Typical applications are as follows:Bin and hopper linersSlurry pipes and bendsChute and feeders liners Belt conveyorsDump truck bodies linerMining and earth moving equipmentMill shell liners etc...Export to Australia, North America, South America, European and Asian countries. Feedback nice. 3, SpecificationThickness(backing plate + weld overlay)L x W (mm)5+5  5on51,350X3,0006+6, 8+5, 8+6, 8+8   6on6, 5on8, 6on8, 8on81000X3000 or1,350X3,00010+8, 10+10, 10+20, 12+12, 12+20  8on10, 10on10, 20on10, 12on12, 20on121,000X3,000       4, FabricationThe backing mild steel plate provides HISAN brand overlay plates with structural integrity, which makes our overlay plates fabricated with zero damage to welding overlay, regardless of the shape and complexity of the structure. HISAN has the capabilities to manufacture and further process such fabrications or to supply formed, read-to-go wear liners. Cutting:  HISAN overlay plates could be cut by plasma, waterjet, laser. Plasma cutting is the recommended method for cutting our plate                                                                                                      Drilling: Straight holes and countersunk holes                                                                                                                                  Studs Welding: HISAN plate can be fabricated with studs welded to backing of wear plate (M12, M16, M20 and M24)Joint Welding: HISAN wear plate can be welded and assembled into kinds of wear parts    Detailed Photos FAQMore details, welcome to contact Cathy.https://hisancco.en.made-in-china.com/contact-info.html

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