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Top-Quality Alumina Ceramic for Wear-Resistant Solutions1
Wear Resistant MaterialAlumina CeramicHigh-Temperaturer
Herun Ceramics Co., Ltd.
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Product DescriptionProduct Description3Y-TZP Zirconia Ceramic – The Ultimate Engineering SolutionBreakthroughs in materials scienceYttrium-stabilized zirconia (3Y-TZP) manufactured by HIP has a fracture toughness of 6.0 MPa·m1/2 (3 times more than alumina) and a hardness of 1400 HV, providing lifetime performance in extreme wear, corrosion and high temperature scenarios. Complies with ISO 13356 (Standard for Surgical Implants), ASTM F2393 (Hip) and DIN EN 60672 (Technical Ceramics).Industry solutionsApplications: Pain point solving, star product examplesMedical Implantation Eliminates the release of metal ions and matches the coefficient of thermal expansion of titanium alloys (9.5×10/-6K) Hip balls, dental abutments, bone screwsIndustrial seals to maintain zero leakage in -196°C~450°C fluctuations Petroleum valve sealing rings, chemical pump mechanical sealsPrecision transmission 60% weight reduction compared to steel bearings, to achieve 800,000 rpm ultra-high speed operation Hybrid ceramic bearings, CNC spindle guides5G communication dielectric constant 28±2 (1GHz), signal loss < 0.1dB millimeter wave filter, antenna substrateConsumption upgrade Mohs hardness 8.5, sapphire scratch resistance, support multi-color custom luxury bezel, hypoallergenic jewelry, Yongfeng knifeBreakthroughs in materials scienceSuper toughness: The unique Transformation Toughening mechanism absorbs impact energy, and the flexural strength is ≥ 900 MPa (ASTM C1161), which completely solves the brittleness problem of traditional ceramics.Biologically inert: FDA 510(k) & EU-MDR certified, zero cytotoxicity, no rejection when implanted into the human body, X-ray imaging > 99.99% (just required for dental/orthopedics).Extreme Environment Resistance:High temperature resistance: 800°C air / 1500°C inert gas No attenuation of strengthCorrosion resistance: pH 1-14 strong acids and alkalis, molten metal erosion (key indicators in the metallurgical industry)Low wear: coefficient of friction 0.08-0.12 (grinding against stainless steel), life of superalloy 10 times Precision machining guaranteeNano-level accuracy: CNC diamond grinding achieves ±0.001mm tolerance, surface roughness Ra≤0.02μm (mirror grade)Complex structure molding: Support injection molding (IM) & laser cutting, and customize microvia arrays with a pore size of ≥0.1mmCompany ProfileCeramTech Innovations - Pioneering Zirconia Solutions Since 2008With 17 years of experience in the field of advanced ceramics, we focus on the R&D and manufacturing of high-precision zirconia ceramics, and have passed ISO 9001:2015 and IATF 16949 certifications, serving medical, industrial and high-end manufacturing customers in 52 countries around the world. With 12 core patents, CNC precision machining centers have been set up in Foshan, Guangdong Province and Munich, Germany, with an annual production capacity of more than 200 tons of medical-grade 3Y-TZP materials, providing AS9100 aerospace-grade supply chain support for customers such as Siemens Healthineers and Bearings.Four core strengths Cutting-edge process barriersUltra-dense sintering technology: using the patented HIP process , 99.99% of micropores are eliminated, and the fracture toughness is increased to ≥12 MPa·m1/2 (30% beyond the industry standard)Nano-level precision control: imported from Germany Roman precision grinding machine Achieved ±0.001mm tolerance, surface roughness Ra≤0.01μm (mirror grade standard) Vertical integration capabilitiesLinks: Self-control ability, customer valueRaw material purification Self-owned high-purity ZrOpowder factory (purity≥99.99%) Eliminate batch fluctuations, and increase anti-aging performance by 50%Forming processing: 50 sets of CNC laser cutting production lines imported from Germany, 72 hours to deliver complex special-shaped partsTesting and certification Certified by CNAS accredited laboratory (report is used worldwide) with FDA/EU-MDR compliant testing package Industry-specific enginesMedical Implants: FDA 510(k) K230558 and MDR Annex XVII certified, CTE 9.5×10/K (perfectly matched titanium) hip ball joints are availableIndustrial wear-resistant parts: developed ZTA composite ceramics (zirconia toughened alumina), which has 300% higher impact resistance, and is used in the hammer head of mining crusher5G communication components: dielectric constant 29±1@6GHz, insertion loss <0.08dB, Huawei/Ericsson Tier 2 supplier Green intelligent manufacturing systemLow-carbon production: 40% photovoltaic power supply, 35% energy saving by microwave sintering (ISO 14064 certified)Closed-loop recycling: 95% remelting reuse rate of scrap, providing carbon footprint reporting to meet EU CBAM requirementsPackaging & ShippingFAQQ: Are you a factory or trading company?A: We are a manufacturer. Warmly welcome to visit our factory.Q: What kinds of products can you make?A: We are offering products made by 95%/99.5%/99.7% alumina, zirconia and steatite.Q: Is it available to provide customized products?A: 90% of our products are custom-made, so your special demands are always welcome.Q: How soon can I get the price?A: Nornally, we quote within 24 hours after your full inquiry arrives. The full inquiry should include a drawing with technology requirements and your purchase quantity. If you can inform us what is the part used in, that will help to make our quotation more accurate.Q: How long is your delivery time? A: Generally it will 21-35 days, but it varies on the different designs and quantities.Q: Can you provide the free samples? A: Yes, we would like to offer samples or similar ones for free, but the courier fee be collected.Other ceramics
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