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Upward Continuous Casting Machine for High-Volume Copper Rods1
Metallurgy MachineryHigh-Volume Copper Rods MachineUpward Casting Machine
Shanghai Cast Technology Co., Ltd.
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Product DescriptionIntroducing the Upward Continuous Casting Production LineThis state-of-the-art upward continuous casting line is meticulously engineered to produce high-conductivity oxygen-free copper rods, tubes, and strips. By simply adjusting the crystallizer and mechanical clamping wheel, this versatile system can also craft flat products with diverse cross-section specifications, ensuring flexibility and efficiency.Our continuous casting production line integrates a robust large three-combined body furnace, a precision continuous casting machine, a well-calibrated guide frame, a responsive speed tracking device, dual-rod wire coiling machines, an advanced water cooling system, an accurate temperature measuring system, a copper liquid level tracking system, and sophisticated electrical systems with inductors, creating a seamless and efficient production process.SpecificationTechnical Specifications Overview(Tailored configurations are available to meet specific requirements.)1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmComprehensive Working ProcessOur meticulous process begins with feeding raw electrolytic copper into the melting furnace, where it becomes molten copper. This is transferred to a transition vessel, then to a holding furnace, and finally to a crystallizer where it's transformed into copper rods. These rods are carefully maneuvered through a series of devices, ensuring upward traction, precise separation to prevent tangling, and speed-controlled coiling, readying them for the next stage of processing.Distinctive Advantagesa. Our copper rods boast an exceptionally low oxygen content of under 10ppm, ensuring superior quality.b. The production line is equipped with comprehensive functionalities and intelligently designed technical parameters to facilitate seamless automatic control.c. Integrated automatic temperature measurement and control functions provide precision and reliability.d. Melting and holding furnaces feature a closed-loop system for controlling casting temperatures, ensuring optimal conditions once the copper liquid reaches the desired temperature.e. Our system includes comprehensive monitoring and alarm functions for the cooling water temperature and pressure, with precise instruments like thermometers, pressure gauges, and valves, ensuring safety and efficiency.f. Furnaces are equipped with digital displays and protective alarm systems for overload, over-voltage, grounding, and water-related parameters, with independent electric controls for enhanced safety.g. The crystallizer's adjustable size and cooling water distribution system, crafted from high-quality stainless steel (304), ensure precise control with advanced instrumentation.h. Our traction machine's control program is customizable to meet specific process requirements, eliminating slip and ensuring synchronous transmission through advanced AC frequency conversion servo motors.i. All operational data is vividly displayed on a large monitor, allowing for real-time monitoring and control through strategically placed components, enhancing efficiency and oversight.Company ProfileShanghai Cast Technology Co., Ltd.At Shanghai Cast Technology Co., Ltd., we pride ourselves as experts in metallurgical machinery and equipment. We specialize in the comprehensive design, R&D, manufacturing, sales, and service of cutting-edge metallurgical casting equipment. With leading technology and a skilled engineering team, we deliver innovative solutions tailored to the metallurgical industry's needs.With over two decades of industry leadership, we have built extensive supply chains for metallurgical equipment. Our products conform to stringent international quality standards and are highly acclaimed in global markets, making us the preferred supplier for esteemed domestic and international companies.Our OfferingsOur extensive portfolio of advanced metallurgy and casting equipment features state-of-the-art line-frequency induction melting furnaces, precision-engineered horizontal continuous casting machines, sophisticated upwards continuous casting machines, and versatile semi-continuous casting machines. Additionally, we offer high-performance heat treatment furnaces, robust extrusion machines, efficient wire drawing machines, cutting-edge rolling mills, superior dust removal equipment, expertly crafted surface milling machines, and reliable cooling towers, among other essential equipment.Beyond our exceptional product offerings, we provide a comprehensive suite of services tailored for clients launching new ventures. These include model sectioning of complete equipment, expert production technology consultation, seamless installation, meticulous commissioning, and thorough operation process training. Our holistic approach encompasses total-package production technology, turnkey project management, and unrivaled one-stop after-sales service, ensuring a seamless experience. With an unwavering commitment to customization, we adapt our offerings to meet the unique demands of each client, delivering impeccable pre-sales, in-sales, and after-sales support for a truly worry-free journey.What is the guiding principle that we steadfastly adhere to?At Shanghai Cast Technology, we are passionately dedicated to embedding quality, reputation, and responsibility into the very fabric of our management philosophy. Our relentless pursuit of excellence drives us to collaborate with esteemed domestic research and design institutions, enabling us to perpetually refine our equipment manufacturing technology and elevate equipment performance. Tailoring our solutions to meet the distinctive needs of every client, we are committed to enhancing our after-sales service and technical support, fostering collaborative progress with our clients. Our ambition is to empower our clients to achieve unparalleled production value and wealth through our cutting-edge equipment.We extend a heartfelt invitation to both our cherished current clients and future partners to engage in meaningful dialogue and explore exciting business opportunities with us. We are fervently committed to partnering with our clients in forging a prosperous future together.FAQQ: Are you the manufacturer?A: Indeed, we are the manufacturer. We proudly own our factory and boast a team of seasoned professional technicians.Q: What products do you offer?A: Our extensive product range includes the cutting-edge Medium frequency furnace, high-efficiency line-frequency induction melting furnaces, advanced electric furnaces, expertly designed horizontal continuous casting machines, innovative upwards continuous casting machines, versatile semi-continuous casting machines, efficient dust removal equipment, precision-engineered surface milling machines, and durable cooling towers, along with a comprehensive array of other state-of-the-art metallurgy and casting equipment.Q: What are the ways of payment?A: We provide flexible payment options, supporting FOB, CFR, CIF, DAP terms. Payment methods include Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram, catering to diverse client preferences.Q: What documents do you provide for export?A: We offer a comprehensive full export package, including the Commercial Invoice, Packing List, Bill of Lading, COC, and more, ensuring a seamless export process.
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