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Reliable Upward Continuous Casting Machine for High Quality Copper Tubes1
Metallurgy MachineryReliable MachineUpward Casting Machine
Shanghai Cast Technology Co., Ltd.
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Product DescriptionUpward Continuous Casting Production LineThis advanced upward continuous casting production line is meticulously engineered for the production of high-conductivity oxygen-free copper rods, tubes, and strips. By simply adjusting the crystallizer and mechanical clamping wheel sizes, you can also craft flat products with varied cross-section specifications, offering unparalleled versatility.The continuous casting production line boasts a robust and comprehensive setup, featuring a large, three-combined body furnace, a cutting-edge continuous casting machine, a precision guide frame, a sophisticated speed tracking device, double-rod wire coiling machines, and an efficient water cooling system. It also includes a precise temperature measuring system, a copper liquid level tracking system, inductors, and advanced electrical systems, ensuring seamless operation and optimal performance.SpecificationTechnical Specifications(Custom configurations available upon request): Tailor our solutions to your specific needs with customizable configurations that cater to your unique production requirements.1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmWorking ProcessRaw materials, specifically electrolytic copper, are systematically introduced into the melting furnace and transformed into molten copper. This molten copper is then sequentially transferred to a transition vessel, followed by the holding furnace, and finally to the crystallizer where it solidifies into copper rods. These rods are then pulled upwards by a traction device, guided to an output frame, and directed through a wire separating frame to prevent entanglement. The rods proceed to an automatic tracking device for precise coiling speed control, are coiled by the machine into neat circles, and move forward to subsequent processing stages.Our Advantages: Experience excellence with our cutting-edge features and benefits.a. Achieve exceptional purity with copper rod oxygen content maintained below 10ppm, setting a new standard in quality.b. Our production line is equipped with comprehensive functionalities and optimized technical parameters, enabling seamless automatic control for improved productivity.c. Benefit from our sophisticated automatic temperature measurement and control features, ensuring stability and precision throughout the production process.d. For the melting and holding furnaces, when the copper liquid reaches the predetermined temperature, the casting temperature is expertly managed through a closed-loop system, guaranteeing consistent quality.e. Our production line offers vigilant monitoring and alert capabilities for the melting and holding furnace cooling water temperature and pressure. The coil and water jacket are equipped with reliable cooling water inlet and outlet thermometers, pressure gauges, and valves for comprehensive oversight.f. The melting and holding furnaces come equipped with digital displays and protective alarm functions for overload, over voltage, grounding, and water temperature or pressure anomalies. Additionally, their electric control systems operate independently from the main unit for enhanced safety.g. The crystallizer size is fully adjustable, with a cooling water distribution system equipped with precise thermometers, pressure gauges, and valves, all constructed from durable stainless steel (304) for long-lasting performance.h. Our traction machine control program is adaptable to meet process requirements, effectively eliminating slip between the casting billet and traction device. The casting strip's synchronous transmission is assured by our AC frequency conversion servo motor, ensuring smooth and reliable operation.i. During operation, all equipment data is displayed on the operating platform's large monitor (over 10 inches), providing real-time visualization through strategically placed monitoring and control components.Company ProfileShanghai Cast Technology Co., Ltd.As a premier manufacturer and exporter, Shanghai Cast Technology Co., Ltd. excels in the design, R&D, manufacturing, sales, and service of metallurgical casting equipment. With cutting-edge technology and a skilled engineering team, we offer professional solutions tailored to the needs of the metallurgical machinery industry.With over two decades of experience, we have built a robust supply chain for metallurgical equipment. Our products, adhering to international quality standards, have garnered an excellent reputation across global markets, establishing us as a trusted supplier to prestigious domestic and international companies.What we can provideOur distinguished product lineup features an impressive array of innovative equipment, including line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, heat treatment furnaces, extrusion machines, wire drawing machines, rolling mills, dust removal equipment, surface milling machines, and cooling towers. Each piece is meticulously engineered to advance excellence in metallurgy and casting.Furthermore, we extend comprehensive support to clients establishing new factories. Our expert services encompass the model selection of complete equipment, insightful production technology consultation, seamless installation, commissioning, and operation process training. We provide an all-encompassing production technology package, turnkey project management, and a holistic one-stop after-sales service. Our tailored solutions are crafted to meet the unique requirements of our clients, ensuring a hassle-free experience from pre-sales through to after-sales.What fundamental principle guides our company philosophy?Shanghai Cast Technology stands resolute in our commitment to the principles of quality, reputation, and responsibility, forming the cornerstone of our management philosophy. In collaboration with esteemed domestic research and design institutions, we are dedicated to the relentless enhancement of our equipment manufacturing technology and performance. Our mission is to satisfy each client's unique product requirements while continually advancing our after-sales service and technical support. Together with our clients, we aspire to achieve unprecedented progress and success, fostering the creation of exceptional production value and wealth.We extend a heartfelt invitation to both our loyal patrons and prospective clients to engage with us in meaningful dialogue and explore promising business opportunities. Let us join forces to forge a radiant future together, built on collaboration and mutual success.FAQQ: Are you the manufacturer?A: Absolutely, we are the manufacturer. Our state-of-the-art factory and team of skilled technicians underscore our commitment to quality and innovation.Q: What products do you offer?A: Our comprehensive product range includes Medium frequency furnaces, line-frequency induction melting furnaces, electric furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, dust removal equipment, surface milling machines, cooling towers, and a host of other related metallurgy and casting equipment.Q: What are the ways of payment?A: We offer flexible payment options including FOB, CFR, CIF, DAP, and a variety of payment terms such as Letters of Credit, wire transfers, D/P, PayPal, Western Union, Micropayments, and MoneyGram.Q: What documents do you provide for export?A: We provide a comprehensive export package, including essential documents such as the Commercial Invoice, Packing List, Bill of Lading, and COC, among others.
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