CIPDB › China Industry › Metallurgy, Mineral & Energy › Metallurgy Machinery
Advanced Hydrogen Sulfide Wet Desulfurization Solution (700m³ /H) for Efficient Emission Control in Steel, Chemical, Glass, and Ceramics Industries1
Metallurgy MachineryChemicalGlassand Ceramics IndustriesWet Desulfurization (sulfur dioxide)Wet Desulfurization (hydrogen sulfide)
Shanghai Prime Metallurgy Technology Co., Ltd
Preview:
Product Description Product DescriptionShanxi Fenxi Machinery and Electronics Co.,Ltd Desulfurization Treatment of Qingxu Landfill Project Case StudyCurrently, there are two main types of desulfurization processes used domestically for biogas: dry desulfurization and wet desulfurization. Dry desulfurization can be further classified into iron oxide desulfurization and activated carbon desulfurization. Both of these dry desulfurization methods have common drawbacks, including a low sulfur capacity of the desulfurizing agent, limited flexibility in operational load, and difficulties in desulfurizing agent regeneration. These drawbacks are mainly manifested in:(1) If the H2S content in biogas is high, the desulfurizing agent quickly loses effectiveness, resulting in a sharp decrease in desulfurization efficiency, which in turn affects the quality of ceramic products.(2) In terms of regeneration, the regeneration of activated carbon requires superheated steam with a temperature greater than 400°C. However, this type of steam is not only difficult to obtain, but also when the desulfurization tower has a large diameter or a high bed depth, complete regeneration is practically impossible. As a result, many users have to use expensive activated carbon desulfurizing agents as disposable materials. On the other hand, the regeneration of iron oxide requires oxygen from the air. It is well known that if a suitable amount of air is mixed into biogas, it can cause explosions. Therefore, the regeneration of iron oxide must be carefully conducted, and any negligence by the operators is not allowed. Additionally, the regeneration process should be extremely slow to prevent the spontaneous combustion of sulfur due to accelerated reactions. The regeneration cycle of iron oxide is relatively short, which increases the labor intensity for workers.(3) The main focus is on the dry desulfurization process, and if the design specifications are determined, adjustments may not be possible. For example, if the design desulfurization target specifies that the H2S content in the biogas after desulfurization should be 50mg/Nm3, the initial biogas quality may meet the standard. However, it will soon be observed that the H2S content in the biogas keeps increasing, eventually affecting the quality of ceramic products, indicating the failure of the desulfurizing agent and requiring regeneration. Each regeneration of the desulfurizing agent significantly reduces its desulfurization effectiveness. Considering the drawbacks of dry desulfurization mentioned above, our company took the lead in adopting wet desulfurization for biogas applications. Compared to dry desulfurization, wet desulfurization offers simpler regeneration (regeneration can be carried out while the system is operating), easier operation, stable desulfurization targets (only a small amount of desulfurizing agent needs to be added to the desulfurization solution per shift to meet the desired desulfurization target), flexibility in operation (desulfurization targets can be controlled by adjusting the dosage of the desulfurizing agent), and better desulfurization effectiveness (achieving an H2S content in the biogas of less than 20mg/Nm3). This method meets the requirements of gas power generation technology and enables your company's power generation units to meet national environmental emission standards.Our company applies the CoS method in wet desulfurization. Compared to other methods, the CoS method offers stable operation, high desulfurization efficiency, and low raw material consumption.In recent years, with the rapid development of science and technology, the upgrading of desulphurization agent is fast, and our company has made significant development in the field of desulphurization, CoS series of new high-efficiency desulphurization catalyst is the high-tech achievements developed by our company to meet the current market demand, and its technical performance has reached the international advanced level. Based on extensive research into the desulphurisation agent market, we have analysed in detail the advantages and disadvantages of various desulphurisation agents at home and abroad. Through extensive consultation with users, and according to the actual use of each plant and the changes in the level of sulphur content in the gas, we have continuously improved the product formula and the use of technology. The new CoS high-efficiency desulphurisation catalyst was developed comprehensively, which has the outstanding advantages of low consumption and low cost. CoS high-efficiency desulphurisation catalyst is a double-controlled metal phthalocyanine cobalt compound, which is an ultra-high activity desulphurisation catalyst. It is mainly used in liquid-phase catalytic oxidation desulphurisation and decyanidation, its desulphurisation efficiency reaches more than 99% and decyanidation efficiency reaches more than 98%. At the same time, it can also remove more than 60% of organic sulphur, and the units using it have achieved good technical results with significant economic and social benefits. The CoS high efficiency desulphurisation catalyst is a new generation of desulphurisation catalyst developed by further improving the active components and optimising the production process. Compared with the prototype catalyst, CoS high efficiency desulphurisation catalyst has the advantages of easy production and operation, high desulphurisation efficiency, high sulphur capacity, good selectivity, clear regeneration solution, no tower blocking, easy sulphur separation, low consumption and low cost, etc. It is the high efficiency catalyst of choice for desulphurisation in fertiliser and coking enterprises.1. Physical and Chemical Properties:Appearance: Bluish-gray powder.Density: ≤0.96 g/cm3Main component: >92%Insoluble in water: ≤3.0%. It has good solubility in water or alkaline solutions. In pure alkaline solutions, it appears sky blue, and in ammonia solutions, it appears light green.It does not decompose in acidic or alkaline media and exhibits good chemical stability.The catalyst itself is non-corrosive and non-toxic.2. Applications and Features:CoS desulfurization catalyst can be widely used in the gas-phase wet oxidation desulfurization process of various types of biogas, generator gas, and city gas. The product is non-toxic, non-corrosive, and non-polluting. Under normal or pressurized conditions, whether using ammonia water or caustic soda as the absorbent, it can maintain a stable desulfurization efficiency. The product does not require the addition of auxiliary catalysts during use. The pre-activation process is simple and short, and the hydrogen sulfide removal rate can reach over 99%, the organic sulfur removal rate can reach over 60%, and the hydrogen cyanide removal rate can reach over 98%.The product has high activity, long lifespan, and strong resistance to hydrogen cyanide poisoning. It can dissolve and remove deposited and adhered sulfur in the desulfurization system, thereby cleaning the system equipment. The product has a high sulfur capacity, good regeneration, large suspended sulfur particles, which are conducive to separation, does not block the tower, and achieves high purity of removed sulfur, without corroding the equipment. It does not accumulate in the desulfurization device, has no liquid waste disposal issues, does not cause environmental pollution, reduces system resistance during use, reduces energy consumption, extends equipment maintenance periods, and significantly reduces desulfurization costs. The process of using this product is simple, does not change the original process flow, does not require additional equipment, and is convenient to replace traditional desulfurizing agents.3. Chemical Reaction in the Desulfurization Process (Sodium-based example):The chemical absorption reaction when get rid of H2SH2S+Na2CO3=NaHS+NaHCO3NaHS+(x-1)S+NaHCO3=Na2Sx+CO2+H2OThe catalytic oxidation reaction of segregation sulphur2NaHS+O2CoS2NaOH+2S ↓Na2Sx+H2O+1/2O2CoS2NaOH+Sx ↓The chemical absorption reaction when get rid of organic sulphurCoS+2Na2CO3+H2O=Na2CO3S+2NaHCO3RSH+Na2CO3=RSNa+NaHCO3The catalytic oxidation reaction of organic sulfide2Na2CO2S+O2CoS2Na2CO3+2S ↓4RSNa+O2+2H2OCoS2RSSR+4NaOH4. Instructions for Use:In the application of the liquid-phase catalytic method for desulfurization of sulfur-containing gases, the following instructions should be followed:(1) Preparation:Prepare a small solution bucket with a welded drain pipe and valves, with a capacity of 50-150 liters. Fill the bucket with water, ammonia water, alkaline solution, or desulfurization solution. Calculate the catalyst dosage based on the desulfurization quantity of the factory, with an initial dosage of around 20-30PPM. After adding the catalyst, use compressed air to agitate or stir several times with a wooden stick to dissolve the catalyst. Then activate it for 4 hours, stirring once every hour during this period to ensure full activation. It should be noted that if the activated liquid is white, it should not be used. If it is green or if the dissolved water is sky blue, it can be used.(2) Method of IntroductionSlowly and evenly add the activated catalyst solution into the lean liquid tank or liquid conditioner. Do not add it onto the sulfur foam layer to prevent loss of the effective components of the catalyst along with the foam. After the activated catalyst solution enters the system, a large amount of sulfur foam will appear after 3 hours. It is necessary to strengthen the removal of the sulfur foam, and the desulfurization will return to normal after 1-2 days. As the deposited sulfur and adhered sulfur are removed, there may be an increase in suspended sulfur in the solution. Sometimes, there may be slight fluctuations in H2S after desulfurization. In such cases, the air supply can be increased. As the operating time increases, the removal of system sulfur foam gradually returns to normal.(3) Method of ReplenishmentThe composition of the desulfurization solution and the required amount of catalyst replenishment should be determined based on the operating conditions of the system. To determine the optimal replenishment amount, it is generally estimated that around 1.5g of CoS is needed to remove 1kg of H2S.Partial Appearance Company Profile Company ProfileVisionWith decades of rapid development and accumulation, China has been perfect and mature on technology and management in various industrial areas, shaping a complete processing manufacturing industry with competitive price, well known for its excellent skill, high efficiency and hardworking team with qualification for personnel dispatching.At the time of economic globalization, it is our consistent target and objective to integrate and export all kinds of technology, management mode, engineering project and manpower as per the actual requirement of our client With our own abundant technical strength, superior integration capability of technology and resources, well experienced of project implementation and management as basis and platform;Let China go out to the world, and make the world know of China;ProfessionalProfessional technical and management team with abundant experience in the implementation of domestic and international projects;ResponsiveResponsive care translating your needs into complete solutionsIntegrationIntegrating various technologies and resources in China and fulfilling complementary advantages by relying on professional teamsMotivationMotivated to provide optimal solution and quality productsExceptionalExceptional project delivery and execution meeting your expectationsOur TeamProfessional technical teamPrime is staffed with professional import & export team skilled with the practice of import and export business, including sea freight packing, logistics organization, L/C review, cargo booking, and customs clearance, L/C negotiation, double authentication of shipment documents, etc.All above personnel are well experienced in the execution of projects in Southeast Asia and Middle East. Complete procurement mechanismOur professional team of procurement offers strict management of supplier 's qualification inspection and selection, complete system of supplier listing, rating and elimination, to ensure the supplier is qualified and capable of implementing the project and supplied with product of high quality, and maintain a healthy and good condition of credibility, contract settlement and capital flow management.Quality management systemOur complete quality management system , the process control covering from Scheme formulation , engineering technology, detailed design, to processing and manufacturing of equipment and material , ex-factory test and site erection and commissioning till it put into production, which through multi-level inspection, tour inspection, supervision and node control can ensure quality of the final product.Well experiencedExecutive team is abundant in experience of overseas project implementation with similar project working experiences, esp. experience in Southeast Asia, Middle East projects; ISO System Certification Partners
Purchasing Agent
Note: Send your message to supplier or manufacturer.
Welcome to our Professional and comprehensive procurement services...