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Advanced Copper Strip Casting Machine for Metallurgical Applications1
Metallurgy MachineryCopper Strip Casting MachineMetallurgical Machine
Shanghai Cast Technology Co., Ltd.
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Product Description Horizontal casting machine production lines mainly contains melting furnace, holding furnace, crystallzier, secondary cooling system, tractionmachine, hydraulic shearing machine/ cutting machinet, take-up machine/ material rack, electric control system, hydraulic system and cooling system.Raw materials → melting furnace → heating launder → holding furnace → crystallizer → primary cooling → secondary cooling → casting machine → online synchronous sawing machine → chip collection → feeding and storage.Product ParametersCasting type: 2-strand* 450mm widthCasting material: Copper TU1, TU2, T2, TP1and etc.Casting size: thickness: 16-23mm, width: 330-450mmCasting speed: 0~70 mm/s(step-less adjustable)Equipment power:Melting furnace:550KWHolding furnace: 250KWTraction machine: 11KWProduction capacity: 2-strand ,450mm*16mm, each year(300days): 6000tonsMax. working temperature of furnaces: 1300°CTemperature control accuracy of holding furnace: ±5°CAccuracy of traction machine stroke: 0.1mmHydraulic shearing force: 800KNShearing thickness: max. 25mmCoil size of product:Coil inner diameter: Ф600-800mmCoil outer diameter: Max. Ф1800mmWeight of coil: 6TNoise of equipment: Max. 85dBHeight of operation line: 1000mmTransmission direction of equipment: as per user's requirementsEnvironmental temperature of equipment: -5°C -42°C(indoor temperature) AdvantagesComplete Functionality and Control: The machine is equipped with comprehensive functions and optimized technical parameters, enabling full automatic control of operations.Automatic Temperature Control: Both the melting and holding furnaces feature automatic temperature measurement and control. When the copper liquid reaches the set temperature, visual and audible indicators signal the status, and the casting temperature is maintained in a closed-loop control system.Modular Furnace Design: The furnace bodies of the melting and holding furnaces are designed for easy disassembly and replacement.Advanced Monitoring and Alarming: The production line includes temperature and pressure monitoring for the melting and holding furnaces, with alarms for cooling water temperature, pressure, and other critical parameters. Cooling water inlets and backwater thermometers, pressure gauges, and valves are also provided.Stepless Power Adjustment: The furnace power can be adjusted steplessly via an on-load induction voltage regulator, offering flexibility to meet process requirements.Comprehensive Protection and Alarming: The furnaces are equipped with digital temperature displays and comprehensive protection, including overload, over-voltage, grounding, high/low water temperature, and low water voltage alarms. The furnace's electrical control system is fully independent from the rest of the unit.Adjustable Crystallizer Dimensions: The crystallizer width can be adjusted between 330-450mm, and thickness can be set between 16-23mm. The cooling water distribution system is made of stainless steel (304) and includes necessary thermometers, pressure gauges, and valves.Secondary Cooling System: The secondary cooling device ensures the billet temperature is reduced below 50°C. Components like the water tank, cooling pipes, air ducts, and protective covers are made of stainless steel (304).Traction Control: The traction machine's control program can be customized according to process requirements, and it eliminates slippage between the billet and traction device. Synchronous casting strip transmission is ensured via an AC frequency-conversion servo motor.Synchronized Cutting and Shearing: The strip cutting and shearing machine operate synchronously with the billet pulling process. After shearing, the hydraulic shears return to their starting position, with adjustable limit switches for precise positioning.Automatic Control of Ingot and Coiling: The ingot mechanism, shearing machine, and coiler are controlled by a PLC system, featuring automatic length counting, roll weight calculation, weight setting, and automatic cutting.Track-based Take-up Machine: The take-up machine moves on tracks with intermittent coiling mode, enabling automatic end retention functionality.Independent Hydraulic Systems: The system includes three separate hydraulic circuits for the melting furnace, holding furnace, and traction/take-up machines, each with a backup pump. Additionally, the melting and holding furnace systems have manual pumps for emergency operation during power failure. The tipping cylinders are equipped with hydraulic one-way valves to prevent pipeline accidents and lock the cylinders in case of failure.Real-time Data Display: All operational data is displayed on a large (10+ inch) monitor on the operating platform, with real-time updates from sensors and control components distributed throughout the equipment. Scope of SupplyItemName of equipmentsDescriptionQTY1Melting furnaceIncluding molten channel, iron core, water jacket, induction coil and furnace building materials1set2Holding furnaceIncluding molten channel, iron core, water jacket, induction coil and furnace building materials1set3Double-strand 450*16 crystallizerIncluding crystallizer frame, cooling sleeve and graphite mold1set4Traction machineIncluding press roller, servo motor, reduce mechanism, hydraulic cylinder and fittings1set5Hydraulic shearing machineIncluding shears and hydraulic cylinder1set6Take-up machineIncluding press roller, rewinding roller, motor and hydraulic cylinder2sets7Cooling water distribution and collection system for crystallizerIncluding sluice valve, thermometer, water pressure meter, flow meter and flow controller, and stainless steel water tank.1set8Channel between melting furnace and holding furnace 1set9Cooling water distribution and collection system for furnaceIncluding sluice valve, thermometer, water pressure meter, flow meter and flow controller, and stainless steel water tank.1set10Panel for holding furnace mouth 1set11Secondary cooling device 1set12Supporting roller 5sets13Hydraulic systemFor: 1. hydraulic controlling of traction machine and take-up machine2.hydraulic controlling of shearing machine 3.tilting of the furnaces3sets14Regulating transformer for melting furnaceIncluding power cabinet, transformer10KV/790KVA, electric reactor and etc.1set15Regulating transformer for melting furnaceIncluding power cabinet, Oil - immersed voltage regulator, reactor and its electrical components1set16Control system for furnacesIncluding operation table, touch screen, PLC, Controllers, electricity transducer and indicating meters1set17Electric control systemIncluding low-voltage power cabinet, operation panel, frequency changer, touch screen and PLC, etc.1 set18Furnace building moldIncluding refractory casting, ramming material and refractory bricks1set19Crystallizer dryer 1set20Pipes 1set21Dummy headdouble-strand1set22Dummy platedouble-strand1set23Installation devicesIncluding installation accessories and first time furnace building (casting platform is not included) 24Packaging whole set25Water cooling cables for melting furnace whole setCompany ProfileShanghai Cast Technology Co., Ltd. is a leading manufacturer and exporter of metallurgical machinery and equipment, specializing in the design, R&D, production, sales, and service of metallurgical casting solutions. With advanced technology and an experienced engineering team, we offer tailored solutions to meet the needs of the metallurgical industry.With over 20 years of experience, we have developed robust supply chains for metallurgical equipment. Our products adhere to international quality standards, earning us a strong reputation in global markets. As a result, we have become a trusted partner for many renowned domestic and international companies. What we offer?We specialize in a wide range of metallurgical and casting equipment, including:Line-frequency induction melting furnacesHorizontal and upward continuous casting machinesSemi-continuous casting machinesHeat treatment furnacesExtrusion machinesWire drawing machinesRolling millsDust removal equipmentSurface milling machinesCooling towersAnd other related metallurgical and casting equipmentAdditionally, we support new factory setups with comprehensive services such as equipment model selection, production technology consultation, installation, commissioning, operational training, turnkey project management, and complete after-sales support. We provide customized solutions tailored to each client's specific needs, ensuring seamless service throughout pre-sales, in-sales, and after-sales phases. FAQQ1: Are you the manufacturer?A1: Yes, we are the manufacturer. We have our own factory and a dedicated team of professional technicians.Q2: What products do you offer?A2: Our main products include medium-frequency furnaces, line-frequency induction melting furnaces, electric furnaces, horizontal and upward continuous casting machines, semi-continuous casting machines, dust removal equipment, surface milling machines, cooling towers, and other related metallurgical and casting equipment.Q3: What are the payment options?A3: We support various payment methods, including FOB, CFR, CIF, DAP terms, and payment options such as Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram.Q4: What shipping methods do you offer?A4: We offer shipping by sea, air, or express (DHL, FedEx, TNT, UPS, EMS).
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