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1ton Dual Track Kgps Induction Furnace1
Metallurgy MachineryKgps FurnaceSmall Furnace
Shanghai AXD Heavy Machinery Co., Ltd.
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Product Description 1ton Dual Track Kgps Induction FurnaceTechnical parameter 1KGPSItem Unit DataFurnace parameter 1tRated capacity t 1Maximum capacity t 1.2Induction coil inside diameterΦ mm 700Induction coil height mm 820Maximum working temperature 1750Electrical parameterTransformer capacity kVA 1000Transformer primary voltage KV 10Transformer secondary voltage V 660Rated power of MF power supply KW 800Maximum output voltage of MF power supply V 1450Coil voltage V 2900Rated working frequency Hz 1000Power supply convert frequency % 96Startup successful frequency % 100Composite parameterMelting rate(rise to 1450) t/h 1.4Melting power consumption (rise to 1450) KW. H/t 580Working noise dB ≤ 75Hydraulic systemHydraulic station capacity L 200Working pressure MPa 11Hydraulic medium Hydraulic oilCooling water systemFlow M3/h 34Water supply pressure MPa 0.2~0.3Inlet water temperature 5~35Outlet water temperature 35~55The way of rectifier transformer what is our company recommended as follow:The specification of rectifier transformer (double 6-pulse)Furnace capacity Power of MF power supply(KW) TransformerCapacity(kVA) Voltage combination Couplinggroupmark Impedance voltage(%)Primaryside (KV) SecondarySide(V)1t 800 1000 10 660 Δ /Y0-12 6~8Remark: It should be has no-load voltage adjustment switch in high voltage side of transformer, the voltage is adjusted at -0.5%, 0, +0.5% 3 level.The rectifier tube and inverter tube are chosen as follow specification:Furnace model KK tube KP tube1t KK_1200A/1800V KP_1000A/2200V. Technical parameter 1KGPS ItemUnitData Furnace parameter 1t Rated capacityt1 Maximum capacityt1.2 Induction coil inside diameterΦ mm700 Induction coil heightmm820 Maximum working temperature 1750 Electrical parameter Transformer capacitykVA1000 Transformer primary voltageKV10 Transformer secondary voltageV660 Rated power of MF power supplyKW800 Maximum output voltage of MF power supplyV1450 Coil voltageV2900 Rated working frequencyHz1000 Power supply convert frequency%96 Startup successful frequency%100 Composite parameter Melting rate(rise to 1450)t/h1.4 Melting power consumption (rise to 1450)KW. H/t580 Working noisedB≤ 75 Hydraulic system Hydraulic station capacityL200 Working pressureMPa 11 Hydraulic medium Hydraulic oil Cooling water system FlowM3/h34 Water supply pressureMPa0.2~0.3 Inlet water temperature 5~35 Outlet water temperature 35~55 The way of rectifier transformer what is our company recommended as follow: The specification of rectifier transformer (double 6-pulse) Furnace capacityPower of MF power supply(KW)Transformer Capacity(kVA)Voltage combination Coupling group markImpedance voltage (%) Primary side (KV)Secondary Side (V) 1t 800 1000 10 660Δ /Y0-12 6~8 Remark: It should be has no-load voltage adjustment switch in high voltage side of transformer, the voltage is adjusted at -0.5%, 0, +0.5% 3 level. The rectifier tube and inverter tube are chosen as follow specification: Furnace modelKK tubeKP tube 1tKK_1200A/1800VKP_1000A/2200V. Induction furnace is used for smelting or insulating ferrous metals, non-ferrous metals, sponge iron, such as scrap iron, scrap steel, copper, aluminum and so on. Complete working equipment such as continuous casting machine, rolling mill, mainly used for the production of billet, steel bar, angle steel, H-beam, I-beam, etc. Using KGPS, IGBT, single or double power supply technology, PLC (Siemens) can be realized throughout the monitoring. Main supply list: 2 sets of electric furnace body, 2 sets of hydraulic or mechanical tilting electric furnace mechanism, 1 set of control platform, 1 set of intermediate frequency control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), low voltage control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), 1 set of capacitor cabinet, 4 or 8 water-cooled cables; 1 water temperature alarm, 1 leakage alarm; 1 crucible mold, 1 liquid One batch of pressure steel pipe, one set of copper row, three water tanks. Transformer, cooling tower, furnace builder, furnace lining ejector, furnace cover.KGSP Induction Electric FurnaceGW-8-4000-0.5J KGSP Induction Electric FurnaceGW-1-750-1JJ Medium frequency coreless electric furnaceGW-50-22000-0.2J No induction melting furnaceGW-0.25-160-1JJ melting electric furnaceGW-1.5-1000-1J Medium frequency induction furnace NO.Electric Furnace TypeInput power(KW)input voltage(V)Input current(A)Rated power(KW)DC current(A)DC voltage(V)Melting rate(T/H)working frequency(HZ)working voltage(V)cooling water pressure(MPA)Rated capacity(T)Power consumption(KWH/T)Power SupplyFurnace body1GW-0.25-160/1JJ180380(6 Pulse)2561603205000.2410007500.1~0.150.25~0.30.257902GW-0.5-250/1JJ280380(6 Pulse)4002505005000.4100015000.1~0.150.25~0.30.57703GW-0.5-250/1J280380(6 Pulse)4002505005000.4100015000.1~0.150.25~0.30.57704GW-0.75-400/1JJ400380(6 Pulse)6504008005000.6100015000.1~0.150.25~0.30.757705GW-0.75-400/1J400380(6 Pulse)6504008005000.6100015000.1~0.150.25~0.30.757706GW-1-500/1JJ550380(6 Pulse)80050010005000.8100015000.1~0.150.25~0.317507GW-1-750/1JJ800380/690(6 Pulse)1200/7007501500/850500/8800.91000/5001500/26000.1~0.150.25~0.31720/6608GW-1-750/1J800380/690(6 Pulse)1200/7007501500/850500/8800.91000/5001500/26000.1~0.150.25~0.31720/6609GW-1.5-1000/0.5JJ1100690(6 Pulse)912100011408801.250026000.1~0.150.25~0.31.570010GW-1.5-1000/0.5J1100690(6 Pulse)912100011408801.250026000.1~0.150.25~0.31.570011GW-2-1500/0.5JJ1650690(6 Pulse)1360150017008801.750026000.1~0.150.25~0.3267512GW-2-1500/0.5J1650690(6 Pulse)1360150017008801.750026000.1~0.150.25~0.3267513GW-2-2000/0.5JJ2200690(6 Pulse)1400200022758801.950026000.1~0.150.25~0.3265014GW-3-2500/0.5JJ2750690/950(6 Pulse)2275/170025002840/2080880/12502.565002600/32000.1~0.150.25~0.33610/56015GW-3-2500/0.5J2750690/950(6 Pulse)2275/170025002840/2080880/12502.565002600/32000.1~0.150.25~0.33610/56016GW-4-3000/0.5J3300690/950(6 Pulse)2730/204030003410/2500880/12503.25002600/32000.1~0.150.25~0.34610/56017GW-5-4000/0.5J4400950(6 Pulse)2300400033301250550034000.1~0.150.25~0.35600/55018GW-6-4000/0.5J4400950(12 Pulse)2300400033301250550034000.1~0.150.25~0.36600/55019GW-8-5000/0.5J5000950(12 Pulse)34005000420012507~850034000.1~0.150.25~0.38600/55020GW-10-6000/0.5J6300950(12 Pulse)37506000460012508.5~950034000.1~0.150.25~0.310600/55021GW-12-8000/0.25J8000950(12 Pulse)49008000600012509~10.525034000.1~0.150.25~0.312600-55022GW-15-8000/0.25J8000950(12 Pulse)49008000600012509~10.525034000.1~0.150.25~0.315600-55023GW-15-10000/0.25J10000950(24 Pulse)6500100008000125013~1525034000.1~0.150.25~0.315600-55024GW-18-12000/0.25J12000950(24 Pulse)81601200010000120015~1725034000.1~0.150.25~0.318600-55025GW-20-12000/0.25J12000950(24 Pulse)81601200010000120017~1925034000.1~0.150.25~0.320600-55026GW-25-14000/0.25J14000950(24 Pulse)94601400011600120019~21150~20034000.1~0.150.25~0.325600-55027GW-30-16000/0.2J16000950(24 Pulse)108501600013300120021~23150~20034000.1~0.150.25~0.330600-55028GW-40-20000/0.2J20000950(24 Pulse)135452000016600120025~27150~20034000.1~0.150.25~0.340600-55029GW-50-22000/0.2J22000950(24 Pulse)149322200018300120025~28150~20034000.1~0.150.25~0.350600-550Note:(1) GW - means medium frequency induction furnace, - 1 - means induction furnace capacity of 1 ton, - 500 - means furnace rated power of 500 KW, / 1 - means furnace operating frequency of 1000 Hz, / 0.5 - means melting furnace frequency of 500 Hz, - J - means hydraulic tilting furnace (furnace shell is steel shell), - JJ - means mechanical tilting furnace. (the shell of the furnace is aluminum alloy).(2) The above quoted price is for routine configuration. Other configurations can be added, such as leak alarm, water temperature alarm, furnace switch, cover mechanism, lining ejector and transformer, cooling device (open and close cooling tower, closed cooling tower, plate heat exchanger)3) If necessary, send technicians to carry out the commissioning: the domestic section is free; the overseas section travel expenses, accommodation and food are borne by the user and each person is subsidized 150 US dollars per day.4) I quote EX-W at a price including simple packing, including shipping charges to Shanghai port area and all inland charges in China.V) The above electric furnace voltage levels are 380V, 690V and 950/1000V, and the frequency is 50HZ. If the user equipment requirements are different from the above voltage levels and frequencies, each item needs to be increased by 15000USD.
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