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Innovative Dolomite Plant Solutions for Optimal Rotary Kiln Performance1
Metallurgy MachineryHigh-Performance Dolomite ProcessingEfficient Dolomite Production Equipment
Shandong Bullis Metallurgical Engineering Co., Ltd.
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Product Description Metallurgical Dolomite Rotary Kiln Production Line of 100-600tpd Product IntroductionThe metallic magnesium production line is an expertly crafted rotary kiln, meticulously engineered to address the unique calcining characteristics of dolomite and the stringent process demands of the esteemed Pidgeon method for magnesium smelting. This kiln serves as the linchpin of the dolomite calcining system, delivering unparalleled efficiency and precision. products produced by this state-of-the-art rotary kiln demonstrate exceptional stability and consistent quality, boasting high reactivity and minimal loss on ignition, it flawlessly meets the rigorous requirements of the Pidgeon method for magnesium smelting. This design improves the magnesium extraction rate and enhances silicon utilization, significantly lowering production costs and metallic magnesium consumption,. It stands as the indispensable equipment for dolomite calcination in the magnesium manufacturing sector.The complete process of magnesiumsmelting unfolds through a series of meticulous stages: beginning with raw material storage, followed by dolomite calcination, grinding, and briquetting, and culminating in reduction and refining. Initially, the raw dolomite is broken down into optimal sizes (20-40mm) using a crusher, sintered in a rotary kiln, cooled in a cooler, and finely ground by a ball mill. This powder is then compressed into balls using a ball press. The calcined dolomite is then uniformly mixed with ferrosilicon and fluorite powders to form a cohesive dough, placed into heat-resistant stainless steel reduction tanks. Within the reduction furnace, the temperature is raised to 1200-1250°C under a vacuum of 1.33Pa, where crude magnesium is extracted, further refined, cast into ingots, and subjected to surface treatment to yield finished magnesium ingots.Product Advantages1) Fuel combustion equipment: Incorporates state-of-the-art energy-saving burners to automatically manage air distribution, and enhance thermal efficiency.2) A vertical preheater at the rotary kiln's terminus optimally utilizes the high-temperature flue gas from the kiln's combustion to preheat materials,. This innovative approach allows the materials to initiate partial decomposition within the preheater,, thereby significantlyboosting system output and enhancing thermal efficiency.3) A vertical cooler at the kiln's forefront fully exploits the heat from the kiln's high-temperature whitened material to preheat the secondary air to an impressive 650°C, further augmenting thermal efficiency and ensuring outstanding economic returns.Main Technical SpecificationsDimension/mSpeed(r/min)Slope/%Capacity(t/h)ReducerMotor ModelMotor Powerφ1.6×32m0.58-2.8542ZQ75-50YCT250-4A18.5φ1.6/1.9×36m0.53-1.5942.5-3ZQ110-7YCTZ50-4B22φ1.9×39m0.53-1.5943-3.4ZQ125-7YCT315-4A37φ2.2×45m0.214-1.643.54-5Main: ZS125-5YCT315-4B45Auxiliary: ZQ40-40Y112M-44φ2.5×50m0.62-1.53.55-6Main: ZS165-5YCT355-4A55Auxiliary: ZS50-1Y160M-67.5φ2.5×55m0.62-1.53.55-6Main: ZS165-5YCT355-4A55Auxiliary: ZS50-1Y160M-67.5φ2.8×55m0.62-1.53.56-7Main: ZS165-5YCT355-4B75Auxiliary: ZS50-1Y160L-611φ3.0×60m0.5-1.53.57-9Main: ZS165-3ZSN-280-11B125Auxiliary: ZS50-1Y160L-611φ3.2×64m0.4-1.53.58-10Main: ZS130-16ZSN-280-11B190Auxiliary: Zl50-1Y180L-422φ3.5×70m0.4-1.53.512-14Main: ZSY500-40ZSN-315-082280Auxiliary: Zl50-14Y180L-422φ4.0×80m0.4-1.53.516-20Main: ZLY630-35.5ZSN-315-12355Auxiliary: ZSY280-35.5Y200L-430About UsShandong Bullis Metallurgical Engineering Co.,Ltd.Shandong Bullis Metallurgical Engineering Co., Ltd. stands as a distinguished subsidiary of Heze Shuanglong Metallurgical Machinery Group, expertly positioned in the vibrant core of Shandong Province, China. Celebrated for leading the charge in the realm of large-scale industrial intelligent equipment manufacturing, the Shuanglong Group boasts an impressive registered capital of 111.1 million yuan. This powerhouse of innovation and scale is anchored in a vast 200,000 square meters of state-of-the-art factory space, supported by an elite workforce of over 420 highly skilled professionals. The company's dynamic and diverse core operations illuminate their prowess, encompassing advanced equipment manufacturing, precise production line design, cutting-edge R&D, meticulous precision manufacturing, comprehensive commissioning, and seamless operational deployment. Beyond these comprehensive core operations, the company excels in delivering end-to-end engineering general contracting services, ensuring flawless transitions from concept to reality. Our diverse business segments are a vibrant reflection of our adaptability and expertise, spanning the fields of metallurgy, building materials, the chemical industry, environmental protection, and new energy sectors, delivering to our esteemed clients holistic, avant-garde equipment and engineering solutions tailored to meet their distinct needs.Qualifications and HonorsCustomer Visit
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