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1L 3L 5L 10L Lab Dispersion Type Banbury Internal Mixer Rubber Kneading Machine1
Rubber MachineryRubber Processing MachineKneader
Dongguan Zhongli Instrument Technology Co., Ltd
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Product Description 1L 3L 5L 10L Lab Dispersion Type Banbury Internal Mixer Rubber Kneading Machine Product DescriptionZL-3011 series Banbury Mixer is widely used in EVA, PVC, TPR, PE, PP, PC metal powder, ceramic powder, functional masterbatch, rubber additives, shoe materials, rubber tires, sealing miscellaneous parts, electronic products, wire and cable , automobile products and other rubber products and plastic products. Its design concept covers a small area, energy saving, safety, easy operation, good dispersion, low noise, long service life, extremely low maintenance frequency, built-in dust collector, all technologies come from Taiwan, and core parts are imported and purchased. The high precision of the small internal mixer allows the material formulator to more accurately grasp the changes and characteristics of the material.Main Parameters:ModelZL-3011ZL-3011-1ZL-3011-3ZL-3011-5ZL-3011-10Mixing Room Volume0.5L1L3L5L10LControl MethodButton control Touch screen control (optional)Drive Motor Power3.7kw3.75kw5.5kw11kw18.5kwFlip Motor0.75kw0.75kw0.75kw0.75kw0.75kwRotor Speed (Front And Rear)40/31r min(Frequency adjustable)35/28r min(Frequency adjustable)Flip Angle110oCAir Pressure0.3-0.5mpaVolume (H×W×D)1520×500×15901500×600×16001700×600×15001900×1300×15002100×1100×2300Weight500kg850kg1300kg1500kg1800kgPower Supply3∮,AC380VMain Features:Main MotorAC motorReducerThe base and frame are made of low carbon steel structure, with a forced lubrication circulation system;RotorTwo-edge, synchronous rotor structure (can also be designed and manufactured according to the rotor structure diagram provided by the user), the speed ratio of the front and rear rotors is 1:1.20 or the specific parameters of the ST synchronous rotor can be customized according to customer needs, and the cast steel is quenched and tempered and hardened , the surface is hard chrome plated; the bearing is a ball shaft roller bearing; the bearing lubricating oil bath; the rotor speed can be customized according to customer needsFacing WallSteel structure, drilling heating, inner surface hardening and hard chrome plating;BracketSteel structure, hard chrome plating on the inner surface;Top BoltDriven by cylinder, hard chrome plated on the surfaceEnd Face SealThe seal ring is made of high wear-resistant material, self-lubricating bearing, hinge spring pressure top sealHopperManual operationControl ModeThe operation is divided into manual and semi-automatic;Mechanical Body:1. The base and the frame are welded and processed by section steel and steel plate2. The middle tank of the mixing chamber is made of wear-resistant alloy steel, and the side wall is made of medium carbon steel plate welded and processed.3. Stirring shaft, shaft center and blades are made of alloy steel4. The bearing seat is made of ZG20 steel, and the bearing is made of roller bearing5. Feeding device This machine is designed as a front feeding device, and the pressure can be adjusted arbitrarily according to the user-specified air valve6. Leak-proof device The side end of the stirring shaft is tightened by a mechanical shaft seal, and the leak-proof structure has won the certificate7. The pressure cover is made of alloy steel. It exerts pressure on the raw material during the kneading operation, and the air cylinder is used for vertical lifting action.8. Structure of unloading device Pneumatic tilting and unloading of mixing chamber9. Tilt angle 110°~135°10. Tilting power: driven by cylinder11. Transmission mode The main motor and the reducer are integrated transmission12. Air pressure piping Compressed air fittings (three-point combination, solenoid valve) and mechanical body piping13. Temperature setting: both automatic and manual14. There are reminder actions and various time settings, which can realize positive and negative rotationAdvantages of the machine15. The main electrical parts are imported brands, and the bearings of the whole machine adopt Timken TWB brand16. The stirring shaft is made of alloy steel. The parts that are easy to wear are welded with wear-resistant steel imported from West Germany, which is more fastening and durable17. The mixing tank is "mountain" type. The main body of the mixing tank is made of wear-resistant alloy steel for overall processing, and the shearing part is surfacing with West German front steel.18. The pressure cover adopts "M" structure, which makes the mixing of rubber materials more uniform.Related Products Click here >>>> For 5% discounts!!!Company Profile About US We are Zhongli Instrument Technology Co., Ltd., a professional manufacturer specializing in laboratory polymer processing equipment, headquartered in Dongguan, Guangdong, China. Since our establishment in 2007, we have been dedicated to developing and producing high-performance lab testing and processing instruments, with a focus on open mill mixers, internal mixers, hot presses, extruders, cast film machines, blow film machines, etc.With over 18 years of industry expertise, our products have gained wide recognition across more than 109 countries and regions, particularly in Europe, America, and Southeast Asia. Our clientele includes leading polymer material factories, research institutions, and academic laboratories, drawn by our equipment's precision, stability, and reliable processing performance.In addition to standard models, our R&D team specializes in customized solutions. Whether you need equipment to accommodate specific material viscosity, processing capacity, or sample size requirements-such as miniaturized extruders for laboratory-scale trials or high-temperature cast film machines for engineering plastics-we can provide tailored designs to meet your unique operational needs.Our commitment to advancing polymer processing technology ensures that all of our products are rigorously tested to meet CE and ISO certifications, giving our global partners peace of mind when it comes to quality and compliance with international material testing standards.Contact us today to discuss how our polymer processing solutions can enhance your material research, formulation development, and small-batch production efficiency.Click here >>>> More Factory Prices and Shipping !!! FAQ1. How to choose the most suitable Mechanical Equipment ?Our professional team will give you the best suggestion as long as you tell us what kind of test you need to do andthe required specification.2. What's the delivery term? At most of time, we have stock in the factory. If there is no stock, normally, the delivery time is 15~20 working days after deposit receipt. If you are in urgent need, we can consider making special arrangement for you.3. Do you accept customization service? Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.4. Can we visit your factory before order? Yes, we warmly welcome and sincerely invite you or your team to visit our factory, we will help to arrange hotel and pick up you from airport.5. Do you have customers of our country before?Now our testing machines have been sold to more than 109 countries, like USA, Canada, Russia,UK, Italy,Germany, European , India, Pakistan, Philippine, Singapore, Malaysia,Thailand , Vietnam, Korea,Saudi Arabia,Brazil...and so on.6. How about your warranty?Generally,our warranty is two years. Within the warranty period, we can offer technique support and part parts change, necessarily, our engineers may go to your place for better service.7. How about the packing for machine, is it safely protected during transportation?Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.8. What is the order process? Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment - packing - delivery - customer receiving - after service. 9. How to install and use the product? The product is shipped with an operating instructions and video of English version.How to contact us? Send your inquiry details in the below, click " Send" Now!Click here >>>> More Information !!!
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